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US4596056A Expired / Lapsed US ⏱️ 0.0 years remaining

Helmet shell fabric layer and method of making the same

Assignee: Gentex Corp
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Filing: 1983-02-22
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Granted: 1986-06-24
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Expires: 2003-02-22
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Abstract

Abstract A ballistic helmet shell layer in which a plurality of identical fabric segments, each formed with a pointed end and an arcuate end on the locus of a circle having its center at the pointed end, first are laid flat with portions of the edges extending from the pointed ends of adjacent segments butting. After the segments are secured to each other adjacent to the pointed ends, the assembly is formed to a generally hemispherical shape with the remaining side edge portions of adjacent segments coming into butting relationship with only the arcuate edges free.

Inventors

  • 👤 Shelly J. Grick

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 19:53
CPC Classifications
A; A42; A42C; A42C5/00; A42B; A42B3/00; A42B3/04; A42B3/06; A42B3/062; A42B3/063; A42C2/00; B; B29; B29C; B29C70/00; B29C70/04; B29C70/28; B29C70/30; B29C70/304; B29C70/54; B29C70/543; F; F41; F41H; F41H1/00; F41H1/04; B29L; B29L2031/00; B29L2031/48; B29L2031/4807; B29L2031/4814; B29L2031/4821

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 115 words
A protective helmet layer including in combination a plurality of elongated protective fabric segments, each of said segments having a point at one end, a remote edge at the other end, and side edges extending between said point and said remote edge, said segments being arranged with their points together in a pinwheel configuration, the outline of said segments being such that when arranged flat in said configuration the side edges of adjacent segments abut over a first portion of their length adjacent to said points and diverge from each other over a second portion of their length remote from said points; and means for securing said abutting portions of said segments to each other.
Claim 2
Dependent Claim 115 words
A protective helmet layer including in combination a plurality of elongated protective fabric segments, each of said segments having a point at one end, a remote edge at the other end, and side edges extending between said point and said remote edge, said segments being arranged with their points together in a pinwheel configuration, the outline of said segments being such that when arranged flat in said configuration the side edges of adjacent segments abut over a first portion of their length adjacent to said points and diverge from each other over a second portion of their length remote from said points; and means for securing said abutting portions of said segments to each other.
Claim 3
Dependent Claim 31 words
A protective helmet layer as in claim 1 in which said securing means comprises stitching extending along said abutting side edges for a portion of the length thereof from said points.
Claim 4
Dependent Claim 33 words
A protective helmet layer as in claim 1 in which said securing means comprises an auxiliary piece of material covering said points and means for stitching said piece to each of said segments.
Claim 5
Dependent Claim 38 words
A protective helmet layer as in claim 1 in which said securing means comprises a circular piece of material covering said points and stitching extending around the edge of said piece for securing said piece to said segments.
Claim 6
Dependent Claim 50 words
A protective helmet layer as in claim 1 in which said securing means comprises a polygonal piece of material covering said points, said piece having as many sides as there are segments covering said points and stitching around the edge of said piece for securing the piece to said segments.
Claim 7
Dependent Claim 63 words
An assembly as in claim 1 in which said layer is a first layer, said assembly including a second layer formed in the same manner as said first layer, said second layer being disposed within said first layer with the side edges of the segments of said first layer out of alignment with the side edges of the segments of said second layer.
Claim 8
Dependent Claim 31 words
A protective helmet layer as in claim 1 in which the side edges of each of said segments extend generally parallel to each other over said second portion of their length.
Claim 9
Dependent Claim 22 words
A protective helmet layer as in claim 1 in which the remote edge of each of said segments is an arcuate edge.
Claim 10
Dependent Claim 15 words
A protective helmet layer as in claim 1 in which said segments are identical segments.
Claim 11
Dependent Claim 17 words
A protective helmet layer as in claim 1 in which said fabric segments are impregnated with resin.
Claim 12
Independent Claim 118 words
A method of making a protective helmet layer including the steps of providing a plurality of elongated segments of protective fabric with each segment having a point at one end, a remote edge at the other end, and side edges extending between said points and said remote edge; arranging said segments with their points together in a pinwheel configuration, the outline of said segments being such that when arranged flat in said configuration the side edges of adjacent segments abut over a first portion of their length adjacent to said points and diverge from each other over a second portion of their length remote from said points; and securing said abutting portions of said segments to each other.
Claim 13
Independent Claim 118 words
A method of making a protective helmet layer including the steps of providing a plurality of elongated segments of protective fabric with each segment having a point at one end, a remote edge at the other end, and side edges extending between said points and said remote edge; arranging said segments with their points together in a pinwheel configuration, the outline of said segments being such that when arranged flat in said configuration the side edges of adjacent segments abut over a first portion of their length adjacent to said points and diverge from each other over a second portion of their length remote from said points; and securing said abutting portions of said segments to each other.
Claim 14
Dependent Claim 17 words
A method as in claim 11 in which said providing step comprises cutting said segments from fabric.
Claim 15
Dependent Claim 16 words
A method as in claim 11 including the step of impregnating said fabric segments with resin.
Claim 16
Dependent Claim 33 words
A method as in claim 11 including the step of conforming said layer to a generally hemispherical shape with the side edges of adjacent segments in abutting relationship over substantially their entire length.
Claim 17
Dependent Claim 39 words
A method as in claim 11 including the steps of conforming said layer to a generally hemispherical shape with the side edges of adjacent segments in abutting relationship over substantially their entire length and compression molding said conformed layer.
Claim 18
Dependent Claim 66 words
A method as in claim 11 in which said layer is a first layer, said method including the steps of forming a second layer in the same manner as said first layer and inserting said second layer within said first layer with the side edges of the segments of said first layer out of alignment with the side edges of the segments of said second layer.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-06-23 1989-12-23 1990-06-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-06-23 1993-12-23 1994-06-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-06-23 1997-12-23 1998-06-24 $7700.00 Window Closed / Lapsed

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