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US4595749A Expired / Lapsed US ⏱️ 0.0 years remaining

Direct removal of NI catalysts

Assignee: Kraton Polymers US LLC
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Filing: 1984-11-23
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Granted: 1986-06-17
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Expires: 2004-11-23
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Abstract

Abstract A method is provided for separating metal catalyst contaminants from organic polymers, typically polymers derived from dienes and/or vinyl arenes, by treatment with a dicarboxylic acid and an oxidant which forms an insoluble metal compound, then separating the insoluble compound to remove the contaminating metal.

Inventors

  • 👤 Ronald J. Hoxmeier

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 23:17
CPC Classifications
C; C08; C08F; C08F6/00; C08F6/02

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 79 words
A method is provided for treating water insoluble hydrogenated polymer solutions contaminated with one or more metals, selected from the group consisting of iron, nickel, cobalt, lithium and aluminum, said method comprising treating said solution with one or more dicarboxylic acids and an oxidant selected from the group consisting of oxygen, hydrogen peroxide and aryl and alkyl hydroperoxides, thereby forming insoluble metal containing polymers and separating said metal-containing polymers from the polymer solution thereby removing the contaminating metal residues.
Claim 2
Independent Claim 79 words
A method is provided for treating water insoluble hydrogenated polymer solutions contaminated with one or more metals, selected from the group consisting of iron, nickel, cobalt, lithium and aluminum, said method comprising treating said solution with one or more dicarboxylic acids and an oxidant selected from the group consisting of oxygen, hydrogen peroxide and aryl and alkyl hydroperoxides, thereby forming insoluble metal containing polymers and separating said metal-containing polymers from the polymer solution thereby removing the contaminating metal residues.
Claim 3
Independent Claim 122 words
The method of treating a nickel-contaminated water-insoluble hydrogenated product made by hydrogenating an unsaturated polymer of the group consisting of conjugated diene homopolymers and copolymers of conjugated dienes and vinyl arenes containing a catalyst prepared from a salt or chelate of nickel reduced with an aluminum compound, said method comprising the steps of (a) contacting a solution of said product in a water-immiscible solvent with a dicarboxylic acid, said acid being present in molar excess relative to the nickel to be removed, and optionally an oxidant selected from the group consisting of oxygen, hydrogen peroxide and aryl and alkyl hydroperoxides thus producing insoluble metal-containing polymers, then (b) separating the metal-containing polymers from the product, thereby removing the nickel contaminant from the product.
Claim 4
Independent Claim 122 words
The method of treating a nickel-contaminated water-insoluble hydrogenated product made by hydrogenating an unsaturated polymer of the group consisting of conjugated diene homopolymers and copolymers of conjugated dienes and vinyl arenes containing a catalyst prepared from a salt or chelate of nickel reduced with an aluminum compound, said method comprising the steps of (a) contacting a solution of said product in a water-immiscible solvent with a dicarboxylic acid, said acid being present in molar excess relative to the nickel to be removed, and optionally an oxidant selected from the group consisting of oxygen, hydrogen peroxide and aryl and alkyl hydroperoxides thus producing insoluble metal-containing polymers, then (b) separating the metal-containing polymers from the product, thereby removing the nickel contaminant from the product.
Claim 5
Dependent Claim 20 words
A method according to claim 1 wherein the unsaturated polymer, prior to hydrogenation, is a copolymer of styrene and butadiene.
Claim 6
Dependent Claim 18 words
The method according to claim 1 wherein the unsaturated polymer, prior to hydrogenation, is a conjugated diene homopolymer.
Claim 7
Dependent Claim 25 words
The method according to claim 1 wherein the unsaturated polymer, prior to hydrogenation, is a block copolymer of a conjugated diene and a vinyl arene.
Claim 8
Dependent Claim 16 words
The method according to claim 4 wherein the unsaturated block copolymer, prior to hydrogenation, is polystyrene-polybutadiene-polystyrene.
Claim 9
Dependent Claim 22 words
The method according to claim 4 wherein the unsaturated block copolymer, prior to hydrogenation, is poly alpha methyl styrene-polybutadiene-poly alpha methyl styrene.
Claim 10
Dependent Claim 14 words
The method according to claim 1 wherein the metal-containing polymer is separated by filtration.
Claim 11
Dependent Claim 14 words
The method according to claim 1 wherein the metal-containing polymer is separated by centrifugation.
Claim 12
Dependent Claim 23 words
The method according to claim 1 wherein the oxidant is present at between 0.1 and 100 moles of oxygen per mole of metal.
Claim 13
Dependent Claim 23 words
The method according to claim 1 wherein the oxidant is present at between 0.1 and 5 moles of oxygen per mole of metal.
Claim 14
Dependent Claim 18 words
The method of claim 1 wherein the H 2 O 2 is approximately a 30% solution in water.
Claim 15
Dependent Claim 24 words
The method of claim 1 wherein the dicarboxylic acid is present at between 1 and 10 moles per mole of metal to be removed.
Claim 16
Dependent Claim 17 words
The method of claim 1 wherein the dicarboxylic acid is added as a solution in a solvent.
Claim 17
Dependent Claim 10 words
The method of claim 14 wherein the solvent is toluene.
Claim 18
Dependent Claim 10 words
The method of claim 14 wherein the solvent is ethanol.

References Cited (Backward Citations)

DE430110C Cited
US2893982A Cited
US3023201A Cited
GB1020720A Cited
US3780138A Cited
US4028485A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-06-16 1989-12-16 1990-06-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-06-16 1993-12-16 1994-06-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-06-16 1997-12-16 1998-06-17 $7700.00 Window Closed / Lapsed

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