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US4595609A Expired / Lapsed US ⏱️ 0.0 years remaining

Corrosion resistant tantalum pentaoxide coatings

Assignee: University of Minnesota System
•
Filing: 1984-11-21
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Granted: 1986-06-17
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Expires: 2004-11-21
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Abstract

Abstract Substrates having free surface hydroxyl groups, such as silaceous and aluminous materials, are rendered corrosion resistant by the application thereto of an amorphous, homogeneous tantalum pentaoxide coating layer.

Inventors

  • 👤 Stephen T. Wellinghoff
  • 👤 Ching Lin

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 01:59
CPC Classifications
C; C23; C23C; C23C18/00; C23C18/02; C23C18/12; C23C18/1204; C23C18/1208; C23C18/1216; C23C18/1229; C23C18/1233; C23C18/1241

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 59 words
A method of imparting corrosion resistance to a substrate having free surface hydroxyl groups; said method comprising: (a) coating said surface coextensively with a partially-hydrolyzed solution of Ta[(lower)alkoxide] 5 in an organic solvent; (b) evaporating said solvent to yield a tantalum oxide-ethoxide film; and (c) curing said film to yield a uniform, amorphous tantalum pentaoxide layer on said surface.
Claim 2
Independent Claim 59 words
A method of imparting corrosion resistance to a substrate having free surface hydroxyl groups; said method comprising: (a) coating said surface coextensively with a partially-hydrolyzed solution of Ta[(lower)alkoxide] 5 in an organic solvent; (b) evaporating said solvent to yield a tantalum oxide-ethoxide film; and (c) curing said film to yield a uniform, amorphous tantalum pentaoxide layer on said surface.
Claim 3
Dependent Claim 15 words
The method of claim 1 wherein said substrate surface comprises Al--OH groups or Si--OH groups.
Claim 4
Dependent Claim 11 words
The method of claim 2 wherein said substrate surface comprises aluminum.
Claim 5
Dependent Claim 12 words
The method of claim 2 wherein said substrate surface comprises a polyimide.
Claim 6
Dependent Claim 18 words
The method of claim 1 wherein said Ta[(lower)alkoxide] 5 comprises Ta(OEt) 5 and said organic solvent comprises ethanol.
Claim 7
Dependent Claim 15 words
The method of claim 5 wherein said solution comprises about 0.1-1 vol-% Ta(OEt) 5 .
Claim 8
Dependent Claim 31 words
The method of claim 5 wherein the Ta(OEt) 5 has been partially hydrolyzed by the addition to said solution of about 0.75-5 moles of water per mole of Ta(OEt) 5 .
Claim 9
Dependent Claim 21 words
The method of claim 1 wherein said film is cured by exposure of the film to water vapor and ambient temperatures.
Claim 10
Dependent Claim 17 words
The method of claim 1 wherein said tantalum pentaoxide layer is at least about 150 Å thick.
Claim 11
Independent Claim 84 words
A method of imparting corrosion resistance to a substrate incorporating an aluminum surface comprising: (a) preparing a solution of about 0.25-0.75 vol-% Ta(OEt) 5 and water in absolute ethanol, wherein mole ratio of water:Ta(OEt) 5 is about 0.75-5; (b) coating said surface coextensively with said soution; (c) evaporating said ethanol from said solution coating to yield a prepolymer film; and (d) curing said prepolymer film in the presence of moisture to yield an amorphous, homogeneous Ta 2 O 5 layer on said aluminum surface.
Claim 12
Independent Claim 84 words
A method of imparting corrosion resistance to a substrate incorporating an aluminum surface comprising: (a) preparing a solution of about 0.25-0.75 vol-% Ta(OEt) 5 and water in absolute ethanol, wherein mole ratio of water:Ta(OEt) 5 is about 0.75-5; (b) coating said surface coextensively with said soution; (c) evaporating said ethanol from said solution coating to yield a prepolymer film; and (d) curing said prepolymer film in the presence of moisture to yield an amorphous, homogeneous Ta 2 O 5 layer on said aluminum surface.
Claim 13
Dependent Claim 17 words
The method of claim 10 wherein said Ta 2 O 5 layer is about 150-400 Å thick.
Claim 14
Dependent Claim 19 words
The method of claim 11 wherein an organic barrier coating is applied to said Ta 2 O 5 layer.
Claim 15
Dependent Claim 22 words
The method of claim 10 wherein said prepolymer film is cured by exposure of said prepolymer film to ambient temperatures and humidities.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-06-16 1989-12-16 1990-06-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-06-16 1993-12-16 1994-06-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-06-16 1997-12-16 1998-06-17 $7700.00 Window Closed / Lapsed

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