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US4595602A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparing overcoated electrophotographic imaging members

Assignee: Xerox Corp
•
Filing: 1984-09-04
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Granted: 1986-06-17
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Expires: 2004-09-04
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Abstract

Abstract A process for forming an overcoated electrophotographic imaging member comprising applying on an electrophotographic imaging member a coating in liquid form comprising a cross-linkable siloxanol-colloidal silica hybrid material having at least one silicon bonded hydroxyl group per every three --SiO-- units on the electrophotographic imaging member and a hydrolyzed ammonium salt of an alkoxy silane having the formula ##STR1## wherein R 1 , R 2 , and R 3 are independently selected from the group consisting of aliphatic and substituted aliphatic radicals having 1 to 4 carbon atoms, R 4 is selected from the group consisting of aliphatic radicals, substituted aliphatic radicals and the group ##STR2## wherein y is a number from 2 to 4, and R 5 is hydrogen or an alkyl radical, z is a number from 1 to 5 and X is an anion, the coating in liquid form having an acid number less than about 1, and curing the cross-linkable siloxanol-colloidal silica hybrid material until the siloxanol-colloidal silica hybrid material reacts with the hydrolyzed ammonium salt to form a hard cross-linked solid organosiloxane-silica hybrid polymer layer.

Inventors

  • 👤 Richard L. Schank

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 08:02
CPC Classifications
G; G03; G03G; G03G5/00; G03G5/14; G03G5/147; G03G5/14708; G03G5/14713; G03G5/14747; G03G5/14773; G03G5/14704; G03G5/14791

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 223 words
A process for forming an overcoated electrophotographic imaging member comprising the steps of providing an electrophotographic imaging member, applying a final outer coating in liquid form comprising a cross-linkable siloxanol-colloidal silica hybrid material having at least one silicon bonded hydroxyl group per every three --SiO-- units on said electrophotographic imaging member and between about 2 and about 30 percent by weight based on the weight of said cross-linkable siloxanol-colloidal silica hybrid material of a hydrolyzed ammonium salt of an alkoxy silane having the formula ##STR10## wherein R 1 , R 2 , and R 3 are independently selected from the group consisting of aliphatic and substituted aliphatic radicals having 1 to 4 carbon atoms, R 4 is selected from the group consisting of aliphatic radicals, substituted aliphatic radicals and the group ##STR11## wherein y is a number from 2 to 4, and R 5 is hydrogen or an alkyl radical, z is a number from 1 to 5 and X is an anion, said coating in liquid form having an acid number less than about 1, and curing said cross-linkable siloxanol-colloidal silica hybrid material until said siloxanol-colloidal silica hybrid material reacts with said hydrolyzed ammonium salt to form a hard cross-linked solid organosiloxane-silica hybrid polymer layer substantially free of any detectable acid and having a thickness between about 0.3 and about 3 micrometers.
Claim 2
Dependent Claim 223 words
A process for forming an overcoated electrophotographic imaging member comprising the steps of providing an electrophotographic imaging member, applying a final outer coating in liquid form comprising a cross-linkable siloxanol-colloidal silica hybrid material having at least one silicon bonded hydroxyl group per every three --SiO-- units on said electrophotographic imaging member and between about 2 and about 30 percent by weight based on the weight of said cross-linkable siloxanol-colloidal silica hybrid material of a hydrolyzed ammonium salt of an alkoxy silane having the formula ##STR10## wherein R 1 , R 2 , and R 3 are independently selected from the group consisting of aliphatic and substituted aliphatic radicals having 1 to 4 carbon atoms, R 4 is selected from the group consisting of aliphatic radicals, substituted aliphatic radicals and the group ##STR11## wherein y is a number from 2 to 4, and R 5 is hydrogen or an alkyl radical, z is a number from 1 to 5 and X is an anion, said coating in liquid form having an acid number less than about 1, and curing said cross-linkable siloxanol-colloidal silica hybrid material until said siloxanol-colloidal silica hybrid material reacts with said hydrolyzed ammonium salt to form a hard cross-linked solid organosiloxane-silica hybrid polymer layer substantially free of any detectable acid and having a thickness between about 0.3 and about 3 micrometers.
Claim 3
Dependent Claim 13 words
A process according to claim 1 wherein said ammonium salt is trimethoxysilylpropyl-N,N,N-trimethylammonium chloride.
Claim 4
Dependent Claim 14 words
A process according to claim 1 wherein said ammonium salt is vinylbenzyl-2(trimethoxysilylpropylamino)ethyl ammonium chloride.
Claim 5
Dependent Claim 22 words
A process according to claim 1 including heating said coating until said coating forms said hard cross-linked solid organosiloxane-silica hybrid polymer layer.
Claim 6
Dependent Claim 21 words
A process according to claim 1 wherein said coating in liquid form includes a plasticizer for said siloxanol-colloidal silica hybrid material.
Claim 7
Dependent Claim 17 words
A process according to claim 5 wherein said plasticizer is a dimethyl polysiloxane having hydroxyl end groups.
Claim 8
Dependent Claim 29 words
A process according to claim 1 wherein said curing of said coating is continued until said hard cross-linked solid organosiloxane-silica hybrid polymer layer is substantially insoluble in isopropyl alcohol.
Claim 9
Dependent Claim 21 words
A process according to claim 1 wherein said coating is applied to an amorphous selenium layer of an electrophotographic imaging member.
Claim 10
Dependent Claim 21 words
A process according to claim 1 wherein said coating is applied to a selenium alloy layer of an electrophotographic imaging member.
Claim 11
Dependent Claim 21 words
A process according to claim 1 wherein said coating is applied to a charge generating layer of an electrophotographic imaging member.
Claim 12
Dependent Claim 21 words
A process according to claim 1 wherein said coating is applied to a charge transport layer of an electrophotographic imaging member.
Claim 13
Dependent Claim 38 words
A process according to claim 11 wherein said charge transport layer comprises a diamine dispersed in a polycarbonate resin, said diamine having the formula: ##STR12## wherein X is selected from the group consisting of CH 3 and Cl.
Claim 14
Dependent Claim 20 words
A process according to claim 1 wherein said coating is applied to a primer layer on an electrophotographic imaging member.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-06-16 1989-12-16 1990-06-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-06-16 1993-12-16 1994-06-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-06-16 1997-12-16 1998-06-17 $7700.00 Window Closed / Lapsed

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