Saddle stapler accessory

Claim 2

A saddle stapler accessory for preparing booklets, comprising: creasing rolls for applying a crease to incoming sheets; a roof-shaped compiler tray for receiving the sheets and compiling the sheets into sets on a support surface thereof; fold forming baffles configured in relation to said compiler tray to fold the sheets in the form of said support surface of said compiler tray; a paddle wheel for driving the sheets into said compiler tray; first and second registration gates for registering the sheets at predetermined positions; control devices for guiding the sheets onto and centering the sheets on said support surface of said compiler tray; and a stapler for saddle stitching the sheets as a set at said first and second registration positions.

Claim 3

The saddle stapler accessory of claim 1, wherein said control devices are flexible strips.

Claim 4

The saddle stapler accessory of claim 2, wherein said creasing rolls apply a crease of approximately 1.5 mm in width along the underside of incoming sheets.

Claim 5

The saddle stapler accessory of claim 3, wherein said stapler is cantileverly mounted over the apex of said roof-shaped tray.

Claim 6

The saddle stapler accessory of claim 4, including a passive anvil positioned opposite said stapler and adapted to work in conjunction with said stapler in order to stitch said booklets.

Claim 7

The saddle stapler accessory of claim 5, wherein said anvil is centrally located in and is an integral part of said roof-shaped tray.

Claim 8

The saddle stapler accessory of claim 6, wherein said paddle wheel is adapted for high speed rotation with a low normal force being presented to sheets leaving said creasing rolls.

Claim 9

The saddle stapler accessory of claim 7, wherein said creasing rolls include an idler roll with a deformable outer surface and a mating aluminum driving roll that is adapted to minimally deform the outer surface of said idler roll when creasing sheets.

Claim 10

The saddle stapler accessory of claim 8, wherein said baffles have a surface slanted at the same angle as said roof-shaped tray.

Claim 11

The saddle stapler of claim 9, wherein said compiler tray is angled downward from a horizontal plane in order to allow gravity to assist in registering sheets within said compiler tray.

Claim 12

A saddle stapler accessory for preparing booklets, comprising: creasing means for applying a crease to sheets coming into said stapler accessory; compiler means for receiving the sheets after they have been creased by said creasing means, said compiler means having a roof-shaped support surface with a portion of said support surface mating with the crease within the sheets; baffle means positioned in relation to said support surface such that sheets leaving said creasing means are urged to conform to said support surface; drive means for driving sheets into said compiler tray; registration means for registering the sheets in first and second positions on said support surface; control means for guiding the sheets onto and centering the sheets on said support surface of said compiler tray; and stapler means for saddle stitching the sheets as a set at said first and second registration position.

Claim 13

A saddle stapler accessory for preparing booklets, comprising: creasing means for applying a crease to sheets coming into said stapler accessory; compiler means for receiving the sheets after they have been creased by said creasing means, said compiler means having a roof-shaped support surface with a portion of said support surface mating with the crease within the sheets; baffle means positioned in relation to said support surface such that sheets leaving said creasing means are urged to conform to said support surface; drive means for driving sheets into said compiler tray; registration means for registering the sheets in first and second positions on said support surface; control means for guiding the sheets onto and centering the sheets on said support surface of said compiler tray; and stapler means for saddle stitching the sheets as a set at said first and second registration position.

Claim 14

The saddle stapler accessory of claim 11, wherein said compiler tray is positioned at an angle away from a horizontal plane through said creasing means in order to allow gravity to assist in registering sheets at said first and second positions.