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US4594513A Expired / Lapsed US ⏱️ 0.0 years remaining

Multiplex design container having a three-layered wall structure and a process for producing the same

Assignee: OZAWA CONCRETE INDUSTRY Co Ltd 7-16 KAMITAKAIDO 1-CHOME SUGINAMI-KU TOKYO JAPAN
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Filing: 1983-03-07
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Granted: 1986-06-10
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Expires: 2003-03-07
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Abstract

Abstract A multiplex design container, is herein disclosed, that comprises a metallic vessel as an outer layer, a concrete lining as an inner layer that is formed on the inner surface of the metallic vessel and which is reinforced with a reinforcing material and strengthened with an impregnant, and a polymerized and cured impregnant layer as an intermediate layer that is formed between said metallic vessel and the concrete lining.

Inventors

  • 👤 Osamu Suzuki
  • 👤 Kanjiro Ishizaki
  • 👤 Seiichi Ozawa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 06:11
CPC Classifications
G; G21; G21F; G21F5/00; G21F5/005

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 240 words
A high-capacity and high integrity durable and resistent container for the burial and disposal of hazardous waste materials below ground, said container comprising a metallic vessel as an outer layer; a high-strength concrete lining formed of a cement paste comprising a mixture of cement and water, and optionally sand and aggregate, said high-strength concrete lining being formed on the inner surface of the metallic vessel and being reinforced with a reinforcing material, said reinforcing material optionally comprising metal fibers present in an amount no greater than about 2% by Vol., and said high-strength concrete lining being dried with the removal therefrom of evolved water vapor and the creation of a thin gap between said metallic vessel and said concrete lining due to the shrinkage of said lining during the drying thereof, and said high-strength concrete lining being impregnated with a solidified liquid impregnant; a thin, continuous solidified barrier layer formed as a continuous intermediate layer in the thin gap between said metallic vessel and said concrete lining, said barrier layer consisting of said impregnant and being integral with the impregnant within said concrete lining, said thin continuous barrier layer constituting a barrier to the penetration of chemicals, water and acids, whereby upon burial of said high-integrity container and corrosion over time of said metallic vessel, said high-strength concrete lining with said barrier layer retains its integral self-supporting shape and condition of being impact resistant, durable, mechanically strong and water tight.
Claim 2
Dependent Claim 240 words
A high-capacity and high integrity durable and resistent container for the burial and disposal of hazardous waste materials below ground, said container comprising a metallic vessel as an outer layer; a high-strength concrete lining formed of a cement paste comprising a mixture of cement and water, and optionally sand and aggregate, said high-strength concrete lining being formed on the inner surface of the metallic vessel and being reinforced with a reinforcing material, said reinforcing material optionally comprising metal fibers present in an amount no greater than about 2% by Vol., and said high-strength concrete lining being dried with the removal therefrom of evolved water vapor and the creation of a thin gap between said metallic vessel and said concrete lining due to the shrinkage of said lining during the drying thereof, and said high-strength concrete lining being impregnated with a solidified liquid impregnant; a thin, continuous solidified barrier layer formed as a continuous intermediate layer in the thin gap between said metallic vessel and said concrete lining, said barrier layer consisting of said impregnant and being integral with the impregnant within said concrete lining, said thin continuous barrier layer constituting a barrier to the penetration of chemicals, water and acids, whereby upon burial of said high-integrity container and corrosion over time of said metallic vessel, said high-strength concrete lining with said barrier layer retains its integral self-supporting shape and condition of being impact resistant, durable, mechanically strong and water tight.
Claim 3
Dependent Claim 30 words
A container according to claim 1 wherein the thickness of said polymerized and cured protective impregnant layer is no greater than 5.8% of the total thickness of said high-integrity container.
Claim 4
Dependent Claim 26 words
A container according to claim 1 wherein said reinforcing material is selected from the group consisting of steel fiber, carbon fiber, polymer fiber and metal gauze.
Claim 5
Dependent Claim 27 words
A container according to claim 1 wherein said reinforcing material comprises steel fiber present in said concrete lining in an amount of 0.5 to 2.0 volume percent.
Claim 6
Dependent Claim 38 words
A container according to claim 1 wherein said integral continuous intermediate layer of solidified impregnant and impregnant of the concrete liner is a polymerized monomer of an unsaturated polyester or a radical polymerizable monomer, or a cross-linkable resin.
Claim 7
Dependent Claim 35 words
A container according to claim 1 wherein said integral continuous intermediate layer of solidified impregnant and impregnant of the concrete liner an inorganic material selected from the group consisting of ethylsilicate, methylsilicate, waterglass and sulfur.
Claim 8
Dependent Claim 26 words
A container according to claim 1 wherein said intermediate layer has a thickness of 15-35 mm when said container has a capacity of about 200 liters.
Claim 9
Dependent Claim 14 words
A container according to claim 1 wherein said concrete is a steam cured concrete.
Claim 10
Dependent Claim 24 words
A container according to claim 1 wherein said concrete is a concrete which has been dried at a temperature of at least 100° C.
Claim 11
Dependent Claim 52 words
A container according to claim 1 wherein said impregnant is one or more radical polymerizable monomers selected from the group consisting of methylmethyacrylate, methylacrylate, ethylacrylate, styrene, alpha-methylstyrene and acrylonitrile, or one or more polymerizable materials capable of forming a thermosetting resin selected from the group consisting of thermosetting polyesters and epoxy resins.
Claim 12
Dependent Claim 129 words
A high-integrity and durable container having a three-layered structure comprising a metallic vessel as an outer layer, a concrete lining formed of a cement paste comprising a mixture of cement and water, and optionally sand and aggregate, said concrete lining constituting an inner layer that is formed on the inner surface of the metallic vessel and which is reinforced with a reinforcing material including metal fibers in an amount of 0.5 to 2% by volume, and strengthened with an impregnant, and a polymerized and cured protective impregnant layer as an intermediate layer that is formed in the space between the metallic vessel and the concrete lining which is formed by drying the concrete lining, whereby after removal of said metallic vessel, said container remains mechanically strong and chemically durable.
Claim 13
Dependent Claim 129 words
A high-integrity and durable container having a three-layered structure comprising a metallic vessel as an outer layer, a concrete lining formed of a cement paste comprising a mixture of cement and water, and optionally sand and aggregate, said concrete lining constituting an inner layer that is formed on the inner surface of the metallic vessel and which is reinforced with a reinforcing material including metal fibers in an amount of 0.5 to 2% by volume, and strengthened with an impregnant, and a polymerized and cured protective impregnant layer as an intermediate layer that is formed in the space between the metallic vessel and the concrete lining which is formed by drying the concrete lining, whereby after removal of said metallic vessel, said container remains mechanically strong and chemically durable.
Claim 14
Dependent Claim 58 words
A container according to claim 1 wherein the container has a cylindrical side wall and a bottom wall, and wherein said concrete lining for said bottom wall has a thickness of 20-45 mm, and said concrete lining of said cylindrical side wall has a thickness of 15-35 mm when said container has a capacity of about 200 liters.
Claim 15
Dependent Claim 26 words
A container according to claim 1 wherein the thickness of said continuous intermediate layer is 0.1-mm when said container has a capacity of about 200 liters.
Claim 16
Dependent Claim 26 words
A container according to claim 11 wherein said concrete is one which has been steam cured, and dried at a temperature of at least 100° C.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-06-09 1989-12-09 1990-06-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-06-09 1993-12-09 1994-06-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-06-09 1997-12-09 1998-06-10 $7700.00 Window Closed / Lapsed

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