Limited insertion force contact terminals and connectors

Claim 2

A passive cam follower means associated with a first electrical article where said first article has at least one spring contact arm extending forward from a body portion of said article and a cooperating surface means spaced laterally therefrom and associated with said at least one spring contact arm, where said at least one spring contact arm has a contact surface for electrical engagement with associated contact surface means of a second electrical article in an axial mating procedure requiring insertion force, wherein: said passive cam follower means comprises a bracing means, a stop means and a compression means between said bracing means and said stop means; said compression means has a low compression strength; said stop means is disposed in stopping engagement with a cooperating stop means of said first article; said compression means is disposed along the mating axis and is compressible by said second article during said axial mating; said bracing means is disposed in a position adjacent to and in bracing engagement with said at least one spring contact arm proximate said contact surface thereof and said cooperating surface means to hold said spring contact arm substantially in a preselected spring-biased position in relationship to said cooperating surface means when said first article is not in mated engagement with said second article, said position being substantially equivalent to the position of said at least one spring contact arm when said first article and said second article are fully mated, whereby said mating requires substantially less insertion force.

Claim 3

A passive cam follower means as set forth in claim 1 wherein said second article is a plug terminal, and said first article is a receptacle terminal having at least one spring contact arm extending toward said cooperating surface means when unbiased to engage a plug contact portion of said plug terminal to be inserted therebetween, said bracing means is disposed between said at least one spring contact arm and said cooperating surface means, and said bracing means holds said at least one spring contact arm in said preselected spring-biased position away from said cooperating surface means when said first article is not in mated engagement with said second article.

Claim 4

A passive cam follower means as set forth in claim 2 wherein said receptacle terminal is a circular active socket terminal, said cooperating surface means is a spring contact arm, said at least two spring contact arms are arcuate and define a socket cavity, said plug contact portion is a pin contact, and said compression means is a compression spring means axially disposed in said socket cavity.

Claim 5

A passive cam follower means as set forth in claim 3 wherein said compression spring means is a molded plastic spring.

Claim 6

A passive cam follower means as set forth in claim 3 wherein said compression spring means is a coil compression spring.

Claim 7

A passive cam follower means as set forth in claim 5 wherein said bracing means comprises at least one coil on a forward end of said coil compression spring.

Claim 8

A passive cam follower means as set forth in claim 3 wherein said bracing means comprises a cap member secured to a forward end of said compression spring means.

Claim 9

A passive cam follower means as set forth in claim 7 wherein said cap member has a pin-engaging section.

Claim 10

A passive cam follower means as set forth in claim 2 wherein said cooperating surface means is a spring contact arm, said at least two spring contact arms are flat, and said compression means is a compression spring means.

Claim 11

A passive cam follower means as set forth in claim 9 wherein said compression spring means is a molded plastic spring.

Claim 12

A passive cam follower means as set forth in claim 9 wherein said compression spring means is a coil compression spring.

Claim 13

A passive cam follower means as set forth in claim 9 wherein said bracing means comprises a cap member secured to a forward end of said compression spring means.

Claim 14

A passive cam follower means as set forth in claim 12 wherein said cap member has a plug-engaging section.

Claim 15

A passive cam follower means as set forth in claim 2 wherein said receptacle terminal is a circular active socket terminal having a socket cavity, said cooperating surface means is a wall portion of said socket cavity, said plug contact portion is a pin contact, and said compression means is a compression spring means axially disposed in said socket cavity.

Claim 16

A passive cam follower means as set forth in claim 14 wherein said compression spring means is a molded plastic spring.

Claim 17

A passive cam follower means as set forth in claim 14 wherein said compression spring means is a coil compression spring.

Claim 18

A passive cam follower means as set forth in claim 16 wherein said bracing means comprises one or more coils on a forward end of said coil compression spring.

Claim 19

A passive cam follower means as set forth in claim 14 wherein said bracing means comprises a cap member secured to a forward end of said compression spring means.

Claim 20

A passive cam follower means as set forth in claim 14 wherein said circular active socket terminal is comprised of a socket barrel article and a spring contact article secured thereto such that said at least one spring contact arm is integral with said spring contact article and extends into an aperture of a socket barrel of said socket barrel article.

Claim 21

A passive cam follower means as set forth in claim 1 wherein said second article is a socket terminal having a circular barrel socket contact section and said first article is an active pin terminal, said cooperating surface means is a spring contact arm, said at least two spring contact arms are arcuate and are integral with said body portion and extend away from a central axis when unbiased, said at least two spring contact arms are engageable with an inner contact surface of said barrel socket contact section into which said active pin terminal is to be inserted, said compression means comprises a coil compression spring secured to said body portion of said pin terminal and coaxially disposed around said contact arms, and said bracing means holds together said spring contact arms when said active pin terminal is not in mated engagement with said socket terminal.

Claim 22

A passive cam follower means as set forth in claim 20 wherein said bracing means comprises at least one coil on a forward end of said coil compression spring.

Claim 23

A passive cam follower means as set forth in claim 20 wherein said bracing means comprises a collar member secured to a forward end of said compression spring.

Claim 24

A passive cam follower means as set forth in claim 1 wherein said second article comprises a printed circuit card having conductors disposed on side surfaces thereof proximate an edge of said card, and said first article comprises a card-edge connector having a dielectric housing, a card-receiving cavity extending longitudinally therealong, and two rows of opposing electrical contacts secured in said housing and having spring contact arm sections extending into said cavity toward a central plane thereof when unbiased, said spring contact arm sections being engageable with respective said conductors on said printed circuit card edge insertable into said cavity, and said passive cam follower means is disposed in said cavity between said rows of contacts.

Claim 25

A passive cam follower means as set forth in claim 23 wherein said passive cam follower means comprises a longitudinal spring having a dielectric bracing means, a compression means and a stop means.

Claim 26

A passive cam follower means as set forth in claim 24 wherein said longitudinal spring is an integral molded plastic spring having spring sections at each end thereof.

Claim 27

A passive cam follower means as set forth in claim 24 wherein said longitudinal spring is metal having spring sections at each end thereof and integral top and bottom sections, and said bracing means is a dielectric cap member secured to said top section thereof.

Claim 28

A passive cam follower means as set forth in claim 26 wherein said metal spring is coated with dielectric material.

Claim 29

A passive cam follower means as set forth in claim 23 wherein said passive cam follower means comprises a plurality of spaced-apart compression springs having rearward ends secured to an inner end of said cavity and extending forward therefrom towards an outer end of said cavity, said bracing means is secured to forward ends of said compression springs and is disposed proximate contact surface sections of said spring contact arm sections when said card edge is not inserted into said cavity, and holds apart said spring contact arm sections of said contacts, and upon insertion of said card edge into said cavity a forward end of said card edge engages said bracing means and compresses said compression springs allowing said contact surfaces to electrically engage said conductors on said side surfaces of said card edge.

Claim 30

A passive cam follower means as set forth in claim 28 wherein said bracing means comprises a single cap member secured to forward ends of said compression springs.

Claim 31

A passive cam follower means as set forth in claim 28 wherein ones of said compression springs are each disposed between a respective pair of opposing contacts, and each has an associated bracing means.

Claim 32

A passive cam follower means as set forth in claim 30 wherein each said associated bracing means is a cap member.

Claim 33

A passive cam follower means as set forth in claim 1 wherein said cooperating surface means is an opposing spring contact arm.

Claim 34

A passive cam follower means as set forth in claim 1 wherein said cooperating surface means is a sidewall of a cavity of a dielectric connector housing.

Claim 35

A passive cam follower means as set forth in claim 33 wherein said second article comprises a printed circuit card having conductors disposed on one side surface thereof proximate an edge of said card, and said first article comprises a card-edge connector having a dielectric housing, said cavity is a card-receiving cavity extending longitudinally therealong, one row of electrical contacts is secured in said housing, each of said contacts has a spring contact arm section extending into said cavity along one side thereof, said cooperating surface means comprises an opposing sidewall of said card-receiving cavity towards which said spring contact arm sections extend when unbiased, said spring contact arm sections are engageable with respective said conductors on said printed circuit card edge insertable into said cavity, and said passive cam follower means is secured to said housing between said row of contacts and said opposing sidewall.

Claim 36

A passive cam follower means as set forth in claim 33 wherein each said at least one spring contact arm is disposed within an associated contact cavity of said housing and said cooperating surface means is an opposing sidewall of each said associated contact cavity.

Claim 37

An improved circular active socket terminal including a socket cavity to receive a pin contact section of a mating pin terminal therein, and at least one spring contact arm extending axially along and into said socket cavity, the improvement comprising a compression spring means contained within and axially along said socket cavity and extending forward from a cooperating stop means of said socket cavity, said compression spring means having a low compression strength, said compression spring means having a bracing means at a forward end thereof in a position proximate a contact surface on said at least one spring contact arm between said at least one spring contact arm and a cooperating surface associated therewith in bracing engagement therebetween holding said at least one spring contact arm in a predetermined spring-biased position in relationship to said cooperating surface when said socket terminal is not in mated engagement with a said pin terminal, such that when said pin contact section is inserted into said socket cavity said at least one spring contact arm is in said spring-biased position requiring substantially less insertion force as a result thereof, said pin contact section engages said bracing means at said forward end of said compression spring means and compresses said compression spring means until said pin contact section is fully inserted into said socket cavity.

Claim 38

An improved circular active socket terminal including a socket cavity to receive a pin contact section of a mating pin terminal therein, and at least one spring contact arm extending axially along and into said socket cavity, the improvement comprising a compression spring means contained within and axially along said socket cavity and extending forward from a cooperating stop means of said socket cavity, said compression spring means having a low compression strength, said compression spring means having a bracing means at a forward end thereof in a position proximate a contact surface on said at least one spring contact arm between said at least one spring contact arm and a cooperating surface associated therewith in bracing engagement therebetween holding said at least one spring contact arm in a predetermined spring-biased position in relationship to said cooperating surface when said socket terminal is not in mated engagement with a said pin terminal, such that when said pin contact section is inserted into said socket cavity said at least one spring contact arm is in said spring-biased position requiring substantially less insertion force as a result thereof, said pin contact section engages said bracing means at said forward end of said compression spring means and compresses said compression spring means until said pin contact section is fully inserted into said socket cavity.

Claim 39

An improved circular active socket terminal as set forth in claim 36 wherein said compression spring means comprises a molded plastic spring.

Claim 40

An improved circular active socket terminal as set forth in claim 36 wherein said compression spring means comprises a coil compression spring.

Claim 41

An improved circular active socket terminal as set forth in claim 38 wherein said bracing means comprises at least one coil at said forward end of said coil compression spring.

Claim 42

An improved circular active socket terminal as set forth in claim 36 wherein said bracing means comprises a cap member secured to a forward end of said compression spring means.

Claim 43

An improved circular active socket terminal as set forth in claim 36 wherein said socket terminal is comprised of a socket barrel article and a spring contact article secured thereto such that said at least one spring contact arm is integral with said spring contact article and extends into an aperture of a socket barrel of said socket barrel article, and said cooperating surface is a wall portion of said socket cavity.

Claim 44

An improved circular active socket terminal as set forth in claim 36 wherein said cooperating surface is a spring contact arm, and said at least two spring contact arms are opposing and define a socket cavity.

Claim 45

An improved receptacle terminal including two flat, converging spring contact arms integral with and extending forwardly from a body portion to receive a blade-like plug contact section of a mating plug terminal therein, the improvement comprising a compression spring means extending forward from a cooperating stop means thereof between said spring contact arms, said compression spring means having a low compression strength, said compression spring means having a bracing means at a forward end thereof in a position proximate contact surfaces on said spring contact arms in bracing engagement therewith holding apart said spring contact arms in a predetermined spring-biased position when said receptacle terminal is not in mated engagement with a said plug terminal, such that when said plug contact section is inserted therebetween said spring contact arms are in said spring-biased position requiring substantially less insertion force as a result thereof, said plug contact section engages said bracing means and compresses said compression spring means until said plug contact section is fully inserted into said receptacle terminal.

Claim 46

An improved receptacle terminal including two flat, converging spring contact arms integral with and extending forwardly from a body portion to receive a blade-like plug contact section of a mating plug terminal therein, the improvement comprising a compression spring means extending forward from a cooperating stop means thereof between said spring contact arms, said compression spring means having a low compression strength, said compression spring means having a bracing means at a forward end thereof in a position proximate contact surfaces on said spring contact arms in bracing engagement therewith holding apart said spring contact arms in a predetermined spring-biased position when said receptacle terminal is not in mated engagement with a said plug terminal, such that when said plug contact section is inserted therebetween said spring contact arms are in said spring-biased position requiring substantially less insertion force as a result thereof, said plug contact section engages said bracing means and compresses said compression spring means until said plug contact section is fully inserted into said receptacle terminal.

Claim 47

An improved receptacle terminal as set forth in claim 43 wherein said compression spring means is a molded plastic spring.

Claim 48

A receptacle terminal as set forth in claim 43 wherein said compression spring means is a coil compression spring and said bracing means is a cap member secured to a forward end of said coil compression spring.

Claim 49

An improved active pin terminal comprising a pin contact section formed of at least two arcuate spring contact arms extending forward from a body portion and extending away from a central axis when unbiased, said spring contact arms having outer contact surfaces electrically engageable with inner contact surfaces of a barrel socket of a mating socket terminal into which said pin contact section is to be inserted, the improvement comprising a coil compression spring having a rearward end in stopping engagement with a cooperating stop means of said body portion and coaxially disposed around said spring contact arms and extending therealong when uncompressed, said coil compression spring having a low compression force, said coil compression spring having a bracing means at a forward end thereof in a position proximate said outer contact surfaces of said spring contact arms and in bracing engagement therewith holding said spring contact arms together in a predetermined spring-biased position when said active pin terminal is not in mated engagement with a socket terminal, such that when said pin contact section is inserted into said barrel socket said spring contact arms are in said spring-biased position requiring substantially less insertion force as a result thereof, a forward end of said barrel socket engages said bracing means of said coil compression spring and compresses said spring until said pin contact section is fully inserted into said barrel socket.

Claim 50

An improved active pin terminal comprising a pin contact section formed of at least two arcuate spring contact arms extending forward from a body portion and extending away from a central axis when unbiased, said spring contact arms having outer contact surfaces electrically engageable with inner contact surfaces of a barrel socket of a mating socket terminal into which said pin contact section is to be inserted, the improvement comprising a coil compression spring having a rearward end in stopping engagement with a cooperating stop means of said body portion and coaxially disposed around said spring contact arms and extending therealong when uncompressed, said coil compression spring having a low compression force, said coil compression spring having a bracing means at a forward end thereof in a position proximate said outer contact surfaces of said spring contact arms and in bracing engagement therewith holding said spring contact arms together in a predetermined spring-biased position when said active pin terminal is not in mated engagement with a socket terminal, such that when said pin contact section is inserted into said barrel socket said spring contact arms are in said spring-biased position requiring substantially less insertion force as a result thereof, a forward end of said barrel socket engages said bracing means of said coil compression spring and compresses said spring until said pin contact section is fully inserted into said barrel socket.

Claim 51

An active pin terminal as set forth in claim 46 wherein said bracing means comprises several coils at said forward end of said coil compression spring.

Claim 52

An active pin terminal as set forth in claim 46 wherein said bracing means comprises a collar member secured to a forward end of said coil compression spring.

Claim 53

An improved card edge connector for receiving an edge portion of a printed circuit card having conductors on at least one side surface thereof proximate an edge of said card, said card edge connector including a dielectric housing having a card-receiving cavity extending longitudinally therealong, and at least one row of aligned electrical contacts secured in said housing and having spring contact arm sections extending into said cavity toward a central plane thereof when unbiased, said spring contact arm sections having contact surfaces thereon engageable with respective said conductors on said printed circuit card edge inserted into said cavity, the improvement comprising a passive cam follower means contained within said card-receiving cavity having a compression means extending upward from a bottom surface of said cavity between said at least one row of contacts and a cooperating surface means, said passive cam follower means has a bracing means at a top end thereof, said compression means has a low compression strength, said bracing means engages said spring contact arm sections proximate said contact surfaces when said bracing means is in a bracing engagement position holding said spring contact arm sections apart from said cooperating surface means in a predetermined spring-biased position such that when said edge portion of said printed circuit card is inserted therebetween said spring contact arm sections are in said spring-biased position requiring substantially less insertion force as a result thereof, a forward end of said card edge engages said bracing means and compresses said compression means until said edge portion is fully inserted into said card-receiving cavity.

Claim 54

An improved card edge connector for receiving an edge portion of a printed circuit card having conductors on at least one side surface thereof proximate an edge of said card, said card edge connector including a dielectric housing having a card-receiving cavity extending longitudinally therealong, and at least one row of aligned electrical contacts secured in said housing and having spring contact arm sections extending into said cavity toward a central plane thereof when unbiased, said spring contact arm sections having contact surfaces thereon engageable with respective said conductors on said printed circuit card edge inserted into said cavity, the improvement comprising a passive cam follower means contained within said card-receiving cavity having a compression means extending upward from a bottom surface of said cavity between said at least one row of contacts and a cooperating surface means, said passive cam follower means has a bracing means at a top end thereof, said compression means has a low compression strength, said bracing means engages said spring contact arm sections proximate said contact surfaces when said bracing means is in a bracing engagement position holding said spring contact arm sections apart from said cooperating surface means in a predetermined spring-biased position such that when said edge portion of said printed circuit card is inserted therebetween said spring contact arm sections are in said spring-biased position requiring substantially less insertion force as a result thereof, a forward end of said card edge engages said bracing means and compresses said compression means until said edge portion is fully inserted into said card-receiving cavity.

Claim 55

An improved card edge connector as set forth in claim 49 wherein said compression means comprises a plurality of spaced-apart compression springs.

Claim 56

An improved card edge connector as set forth in claim 50 wherein said bracing means comprises a single cap member secured to forward ends of said compression springs.

Claim 57

An improved card edge connector as set forth in claim 50 wherein ones of said compression springs are each disposed between a respective one of said contacts and an associated cooperating surface means and each of said ones of said springs has an associated bracing means.

Claim 58

An improved card edge connector as set forth in claim 52 wherein each said associated bracing means is a cap member.

Claim 59

An improved card edge connector as set forth in claim 50 wherein said compression springs are coil compression springs.

Claim 60

An improved card edge connector as set forth in claim 50 wherein said compression springs are molded plastic springs.

Claim 61

An improved card edge connector as set forth in claim 49 wherein said passive cam follower means comprises a longitudinal spring having a dielectric bracing means, a compression means and a stop means.

Claim 62

An improved card edge connector as set forth in claim 56 wherein said longitudinal spring is an integral molded plastic spring having spring sections at each end thereof.

Claim 63

An improved card edge connector as set forth in claim 56 wherein said longitudinal spring is metal having spring sections at each end thereof and integral top and bottom sections, and said bracing means is a dielectric cap member secured to said top section thereof.

Claim 64

An improved card edge connector as set forth in claim 58 wherein said metal spring is coated with dielectric material.

Claim 65

An improved card edge connector as set forth in claim 49 wherein said cooperating surface means of said connector is a second, opposing row of contacts.

Claim 66

An improved card edge connector as set forth in claim 49 wherein said connector has one row of contacts, said cooperating surface means is an opposing sidewall of said card-receiving cavity, and said card edge has conductors on only one side surface thereof.

Claim 67

An improved multi-contact pin/socket connector of the type having single member spring contact arms each having an opposing cooperating cavity wall surface to receive a mating contact insertably between said spring contact arm and said cooperating cavity wall surface, each said spring contact arm when unbiased extending toward said cooperating cavity wall surface the improvement comprising a passive cam follower disposed between at least one said spring contact arm and an associated said cooperating cavity wall surface, said passive cam follower having a low compression strength compression means extending forward from a cooperating stop means of said connector and a bracing means at a forward end of said compression means engaging said spring contact arm proximate a contact surface thereof when said bracing means is in a bracing engagement position holding said spring contact arm apart from said cooperating cavity wall surface in a predetermined spring-biased position such that when said mating contact is inserted therein said spring contact arm is in said spring-biased position requiring substantially less insertion force as a result thereof, a forward end of said mating contact engages said bracing means and compresses said compression means until said contact is fully inserted between said spring contact arm and said cooperating cavity wall surface.

Claim 68

An improved multi-contact pin/socket connector of the type having single member spring contact arms each having an opposing cooperating cavity wall surface to receive a mating contact insertably between said spring contact arm and said cooperating cavity wall surface, each said spring contact arm when unbiased extending toward said cooperating cavity wall surface the improvement comprising a passive cam follower disposed between at least one said spring contact arm and an associated said cooperating cavity wall surface, said passive cam follower having a low compression strength compression means extending forward from a cooperating stop means of said connector and a bracing means at a forward end of said compression means engaging said spring contact arm proximate a contact surface thereof when said bracing means is in a bracing engagement position holding said spring contact arm apart from said cooperating cavity wall surface in a predetermined spring-biased position such that when said mating contact is inserted therein said spring contact arm is in said spring-biased position requiring substantially less insertion force as a result thereof, a forward end of said mating contact engages said bracing means and compresses said compression means until said contact is fully inserted between said spring contact arm and said cooperating cavity wall surface.

Claim 69

An improved multi-contact pin/socket connector as set forth in claim 62 wherein said compression means comprises an integral molded plastic spring.

Claim 70

An improved multi-contact pin/socket connector as set forth in claim 62 wherein said compression means comprises a coil compression spring.

Claim 71

An improved multi-contact pin/socket connector as set forth in claim 64 wherein said bracing means comprises a cap member secured to a forward end of said coil compression spring.

Claim 72

An electrical connector having a plurality of first electrical terminals secured in a dielectric housing means for axially matable electrical engagement with second electrical terminals, said first electrical terminals having spring contact arms each having a contact surface thereon to electrically engage an associated contact surface means of said second electrical terminals, characterized in that: a cooperating surface means is associated with and spaced laterally from each of said spring contact arms; each said spring contact arm is capable of being spring biased normally to the mating axis of a respective said first electrical terminal; each said first electrical terminal has associated therewith a passive cam follower comprising a bracing means, a stop means and a compression means between said bracing means and said stop means, said compression means having a low compression strength, and said stop means being disposed in stopping engagement with a cooperating stop means of said first electrical terminal; said compression means of a respective said passive cam follower is disposed along the mating axis of said first electrical terminal and is compressible by said second electrical terminal during said axial mating; and said bracing means of a respective said passive cam follower is disposed in a position adjacent to and in bracing engagement with a respective spring contact arm of a respective said first electrical terminal proximate said contact surface thereof and said cooperating surface means associated therewith, to hold said spring contact arm substantially in a preselected spring-biased position in relationship to said associated cooperating surface means when said respective first electrical terminal is not in mated engagement with said second electrical terminal, said position being substantially equivalent to the position of said spring contact arm when said first and said second electrical terminals are fully mated, whereby said mating requires substantially less insertion force.

Claim 73

An electrical connector having a plurality of first electrical terminals secured in a dielectric housing means for axially matable electrical engagement with second electrical terminals, said first electrical terminals having spring contact arms each having a contact surface thereon to electrically engage an associated contact surface means of said second electrical terminals, characterized in that: a cooperating surface means is associated with and spaced laterally from each of said spring contact arms; each said spring contact arm is capable of being spring biased normally to the mating axis of a respective said first electrical terminal; each said first electrical terminal has associated therewith a passive cam follower comprising a bracing means, a stop means and a compression means between said bracing means and said stop means, said compression means having a low compression strength, and said stop means being disposed in stopping engagement with a cooperating stop means of said first electrical terminal; said compression means of a respective said passive cam follower is disposed along the mating axis of said first electrical terminal and is compressible by said second electrical terminal during said axial mating; and said bracing means of a respective said passive cam follower is disposed in a position adjacent to and in bracing engagement with a respective spring contact arm of a respective said first electrical terminal proximate said contact surface thereof and said cooperating surface means associated therewith, to hold said spring contact arm substantially in a preselected spring-biased position in relationship to said associated cooperating surface means when said respective first electrical terminal is not in mated engagement with said second electrical terminal, said position being substantially equivalent to the position of said spring contact arm when said first and said second electrical terminals are fully mated, whereby said mating requires substantially less insertion force.

Claim 74

An electrical connector as set forth in claim 66 wherein said first electrical terminals are receptacle terminals and said second electrical terminals are plug terminals.

Claim 75

An electrical connector as set forth in claim 66 wherein said first electrical terminals are circular active socket terminals and said second electrical terminals are pin contacts.

Claim 76

An electrical connector as set forth in claim 66 wherein said first electrical terminals are active pin terminals and said second electrical terminals are socket terminals.