Gas bag inflators

Claim 2

A pyrotechnic gas generator comprising two parts fixed relatively to each other and having wall means defining three concentric chambers including an inner chamber and surrounding intermediate and outer annular chambers with interconnecting passageways between said chambers and exit port means out of the outer chamber for the flow of generated gas, ignition means positioned in the inner one of said chambers, a pyrotechnic charge of pellets of uniform size contained within the intermediate one of said chambers, said pellets providing a predetermined burning surface area but tending as the result of age and vibration to settle one against another to produce a powder of larger surface area than said predetermined surface area, an annular plate positioned between said pellets and one of said parts in the intermediate one of said chambers, said plate being normally spaced from said one of said parts and having a resilient surface on the side adjacent said pellets, spring means positioned between said annular plate and said one of said parts and operative to exert a substantially constant pressure on said plate, said plate being sufficiently loose in the intermediate one of said chambers to be capable of being moved in response to any slack in said pellets to maintain said pellets in a snug fit but not enough to crush them, and filter and cooling means contained in said outer chamber, whereby the initial shock wave of expanding gases caused by ignition of said pyrotechnic charge is partially spent in forcing said plate to compress said spring means to temporarily enlarge the volume of said intermediate annular chamber thereby effecting a somewhat gentler discharge of gas through said outer annular chamber and the exit port means thereof.

Claim 3

A generator as defined by claim 1 wherein said spring means comprises a single compression spring, said spring being coaxial with said intermediate one of said chambers and having a diameter which is intermediate to the inner and outer diameters of the said intermediate one of said chambers.

Claim 4

A generator as defined by claim 1 wherein said spring means comprise a plurality of helical metal compression springs, said springs being equally spaced apart along a circumference of the intermediate one of said chambers.

Claim 5

A generator as defined by claim 3 wherein said helical springs are held in place by projections on said plate and on said one of said parts.

Claim 6

A generator as defined by claim 3 wherein said helical springs are held inplace by opposed recesses, one in said plate and the other in said one of said parts.

Claim 7

A pyrotechnic gas generator comprising two parts fixed relatively to each other and having wall means defining three concentric chambers including an inner chamber and surrrounding intermediate and outer annular chambers with interconnecting passageways between said chambers and exit port means out of the outer chamber for the flow of generated gas, ignition means positioned in the inner one of said chambers, a pyrotechnic charge of pellets of uniform size contained within the intermediate one of said chambers, said pellets providing a predetermined burning surface area but tending as the result of age and vibration to settle one against another to produce a powder of larger surface area than said predetermined surface area, an annular plate positioned between said pellets and one of said parts in the intermediate one of said chambers, said plate being normally spaced from said one of said parts and having a resilient surface on the side adjacent said pellets, spring means positioned between said annular plate and the other one of said parts and operative to exert a substantially constant pressure on said plate, said plate being sufficiently loose in the intermediate one of said chambers to be capable of being moved in response to any slack in said pellets to maintain said pellets in a snug fit but not enougn to crush them, and filter and cooling means contained in said outer chamber, whereby the intial shock wave of expanding gases caused by ignition of said pyrotechnic charge is partially spent in forcing said plate to compress said spring means to temporarily enlarge the volume of said intermediate annular chamber thereby effecting a somewhat gentler discharge of gas through said outer annular chamber and the exit port means thereof.

Claim 8

A pyrotechnic gas generator comprising two parts fixed relatively to each other and having wall means defining three concentric chambers including an inner chamber and surrrounding intermediate and outer annular chambers with interconnecting passageways between said chambers and exit port means out of the outer chamber for the flow of generated gas, ignition means positioned in the inner one of said chambers, a pyrotechnic charge of pellets of uniform size contained within the intermediate one of said chambers, said pellets providing a predetermined burning surface area but tending as the result of age and vibration to settle one against another to produce a powder of larger surface area than said predetermined surface area, an annular plate positioned between said pellets and one of said parts in the intermediate one of said chambers, said plate being normally spaced from said one of said parts and having a resilient surface on the side adjacent said pellets, spring means positioned between said annular plate and the other one of said parts and operative to exert a substantially constant pressure on said plate, said plate being sufficiently loose in the intermediate one of said chambers to be capable of being moved in response to any slack in said pellets to maintain said pellets in a snug fit but not enougn to crush them, and filter and cooling means contained in said outer chamber, whereby the intial shock wave of expanding gases caused by ignition of said pyrotechnic charge is partially spent in forcing said plate to compress said spring means to temporarily enlarge the volume of said intermediate annular chamber thereby effecting a somewhat gentler discharge of gas through said outer annular chamber and the exit port means thereof.

Claim 9

A generator as defined by claim 6 wherein said spring means comprise a plurality of tension springs spaced apart along a circumference of said intermediate one of said chambers, each having one end connected to said plate and the other end connected to the other one of said parts.

Claim 10

A generator as defined by claim 7 wherein said plate is provided with a plurality of eyes which are spaced along a circumference thereof and each of said tensions springs has a hook at each end with the hook at one end hooked on to an associated one of said eyes on said plate and the hook at the other end hooked on to a passageway in a wall means of the said other one of said parts.

Claim 11

A gas generator as defined by claim 8 wherein said two parts are made of aluminum and are joined together by a single inertia welding operation.