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US4588912A Expired / Lapsed US ⏱️ 0.0 years remaining

D.C. brushless motor with an improved yoke

Assignee: Denso Corp
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Filing: 1984-10-09
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Granted: 1986-05-13
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Expires: 2004-10-09
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Abstract

Abstract In a D.C. brushless motor, a drive coil (11), a drive circuit (40), and an magnetoelectric transducer (19) are mounted on an insulating base plate (7) which is received in a generally cup-shaped yoke (12). The drive coil, drive circuit and transducer are all mounted on a first side of the base plate (7) while terminals (7b) of the drive circuit protrude from the first side. As a result, the base plate (7) is placed on a bottom of the yoke (12) which bottom substantially faces an entire area of a rotor (5) of the motor thereby reluctance of a magnetic circuit formed by said yoke (12) is substantially constant during one revolution of the rotor (5). The base plate may (7) be directly in contact with the yoke (12) so as to facilitate heat dissipation, while the drive circuit (40) and the transducer (19) are hermetically sealed by a synthetic resin (7d). In some embodiments, a recess (12c) is formed in addition to a center recess (12g) of the yoke (12) so that the rotor (5) is accurately positioned at a desired initial setting position on deenergization of the drive coil (11) and quick start of the rotor (5) is accomplished.

Inventors

  • 👤 Tetsuro Shinmura
  • 👤 Tutomu Kinoshita

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 18:47
CPC Classifications
H; H02; H02K; H02K29/00; H02K29/06; H02K29/08

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 314 words
A D.C. brushless motor, comprising: (a) a rotor having a plurality of magnets; and (b) a stator having a generally cup-shaped metallic yoke, a drive coil, a drive circuit, a magnetoelectric transducer, terminals, and an insulating base plate attached to said yoke, said base plate having a recess and wall surrounding said recess for defining a circuit housing at a first side, both said base plate and said walls being made of a synthetic resin being integral with each other, said drive circuit being formed on a substrate on which said magnetoelectric transducer is also placed, said substrate carrying said drive circuit and said magnetoelectric transducer on a front surface thereof being received in said recess of said base plate side of said substrate is flush with a second side of said, said circuit housing being filled with a synthetic resing so as to hermetically seal said drive circuit and said magnetoelectric transducer, said drive coil being placed on said first side of said base plate at a place other than said circuit housing, at least one of said walls radially protruding from the periphery of said base plate, said terminals being embedded in said at least one wall and being connected to said drive circuit at one ends thereof and the other ends thereof being protruding from said first side of said base plate, said terminals extending in a direction normal to a plane of said base plate toward said rotor, said base plate being positioned on a substantially flat bottom of a center recess of said yoke such that said first side faces said magnets of said rotor with a second side of said base plate being substantially in close contact with said bottom of said center recess of said yoke, said substantially flat bottom of said center recess of said yoke substantially facing an entire one side surface of said rotor.
Claim 2
Dependent Claim 314 words
A D.C. brushless motor, comprising: (a) a rotor having a plurality of magnets; and (b) a stator having a generally cup-shaped metallic yoke, a drive coil, a drive circuit, a magnetoelectric transducer, terminals, and an insulating base plate attached to said yoke, said base plate having a recess and wall surrounding said recess for defining a circuit housing at a first side, both said base plate and said walls being made of a synthetic resin being integral with each other, said drive circuit being formed on a substrate on which said magnetoelectric transducer is also placed, said substrate carrying said drive circuit and said magnetoelectric transducer on a front surface thereof being received in said recess of said base plate side of said substrate is flush with a second side of said, said circuit housing being filled with a synthetic resing so as to hermetically seal said drive circuit and said magnetoelectric transducer, said drive coil being placed on said first side of said base plate at a place other than said circuit housing, at least one of said walls radially protruding from the periphery of said base plate, said terminals being embedded in said at least one wall and being connected to said drive circuit at one ends thereof and the other ends thereof being protruding from said first side of said base plate, said terminals extending in a direction normal to a plane of said base plate toward said rotor, said base plate being positioned on a substantially flat bottom of a center recess of said yoke such that said first side faces said magnets of said rotor with a second side of said base plate being substantially in close contact with said bottom of said center recess of said yoke, said substantially flat bottom of said center recess of said yoke substantially facing an entire one side surface of said rotor.
Claim 3
Dependent Claim 26 words
A D.C. brushless motor as claimed in claim 1, wherein said circuit housing is integral with said base plate, which is made of a synthetic resin.
Claim 4
Dependent Claim 44 words
A D.C. brushless motor as claimed in claim 1, wherein a back side of said substrate is in contact with said flat bottom of said center recess of said yoke so that heat generated in said drive circuit is readily transmitted to said yoke.
Claim 5
Dependent Claim 25 words
A D.C. brushless motor as claimed in claim 1, wherein said yoke has a bearing for receiving one end of a shaft of said rotor.
Claim 6
Dependent Claim 30 words
A D.C. brushless motor as claimed in claim 1, wherein said cup-shaped yoke comprises a peripheral wall portion partially surrounding said rotor so as to serve as a motor housing.
Claim 7
Dependent Claim 21 words
A D.C. brushless motor as claimed in claim 1, further comprising a stationary magnet for initial position setting of said rotor.
Claim 8
Dependent Claim 105 words
A D.C. brushless motor as claimed in claim 6, wherein said yoke has an additional recess on a side wall forming said center recess, said additional recess subtending a given angle with respect to a center of said center recess so that said side wall is spaced apart from said rotor by a larger distance at said additional recess than a distance between said rotor and said side wall at a remaining portion, one edge of said additional recess being positioned so that one of said magnets of said rotor is close to said edge when said rotor is situated at starting initial starting position.
Claim 9
Dependent Claim 102 words
A D.C. brushless motor as claimed in claim 6, wherein said yoke has an additional recess on a bottom of said center recess, said additional recess subtending a given angle with respect to a center of said center recess so that said bottom is spaced apart from said rotor by a larger distance at said additional recess than a distance between said rotor and said bottom at a remaining portion, one edge of said additional recess being positioned so that one of said magnets of said rotor is close to said edge when said rotor is situated at an initial starting position.

References Cited (Backward Citations)

US3180267A Cited
US3845339A Cited
US4115713A Cited
US4181867A Cited
US4242608A Cited
US4429240A Cited
JPS554991A Cited
JPS5846283A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-05-12 1989-11-11 1990-05-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-05-12 1993-11-11 1994-05-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-05-12 1997-11-11 1998-05-13 $7700.00 Window Closed / Lapsed

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