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US4588419A Expired / Lapsed US ⏱️ 0.0 years remaining

Resin systems for high energy electron curable resin coated webs

Assignee: Saint Gobain Abrasives Inc
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Filing: 1985-02-08
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Granted: 1986-05-13
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Expires: 2005-02-08
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Abstract

Abstract Abrasive products and methods of producing such products are described. The resin systems utilized are particularly suited to use in the manufacture of coated adhesive products. The coated abrasive products have a plurality of resin layers. The products have at least one layer comprised of an electron curable resin and at least one layer comprised of a heat curable resin. The products may include both electron and heat curable resins combined in a single layer.

Inventors

  • 👤 Lawrence D. Caul
  • 👤 Paul F. Forsyth

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 08:08
CPC Classifications
B; B24; B24D; B24D3/00; B24D3/001; B24D3/002; B24D3/02; B24D3/20; B24D3/28; B24D3/34; B24D3/342; B24D3/344; C; C08; C08F; C08F299/00; C08F299/02; C08F299/022; C09; C09K; C09K3/00; C09K3/14; C09K3/1436

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 63 words
A coated abrasive wherein at least one layer is comprised of a mixture of an electron radiation curable resin system comprising an oligomer, filler and a diluent wherein the electron-curable resin is selected from urethane-acrylates or epoxy acrylates and a heat curable resin system wherein the heat curable resin is selected from phenolic resins, melamine resins, amino resins, alkyd resins and furan resins.
Claim 2
Dependent Claim 63 words
A coated abrasive wherein at least one layer is comprised of a mixture of an electron radiation curable resin system comprising an oligomer, filler and a diluent wherein the electron-curable resin is selected from urethane-acrylates or epoxy acrylates and a heat curable resin system wherein the heat curable resin is selected from phenolic resins, melamine resins, amino resins, alkyd resins and furan resins.
Claim 3
Dependent Claim 17 words
The coated abrasive of claim 1 wherein the heat curable resin system is comprised of phenolic resin.
Claim 4
Dependent Claim 14 words
The coated abrasive of claim 2 wherein the phenolic resin is a resole resin.
Claim 5
Dependent Claim 19 words
The coated abrasive of claim 1 wherein the mixture contains up to about 50% by weight heat curable resin.
Claim 6
Dependent Claim 20 words
The coated abrasive of claim 1 wherein the mixture contains from about 25 to about 45% by weight phenolic resin.
Claim 7
Dependent Claim 13 words
The coated abrasive of claim 1 wherein the mixture further contains a surfactant.
Claim 8
Dependent Claim 13 words
The coated abrasive of claim 1 wherein said mixture further contains a colorant.
Claim 9
Dependent Claim 14 words
The coated abrasive of claim 1 wherein said diluent is an acrylic acid derivative.
Claim 10
Dependent Claim 13 words
The coated abrasive of claim 1 wherein said diluent is a pyrrolidone derivative.
Claim 11
Dependent Claim 19 words
The coated abrasive of claim 1 wherein the backing of said coated abrasive comprises cotton cloth or waterproof paper.
Claim 12
Dependent Claim 13 words
The coated abrasive of claim 1 wherein said oligomer is an acrylated urethane.
Claim 13
Dependent Claim 17 words
The coated abrasive of claim 1 wherein the backing of said coated abrasive is a polyester cloth.
Claim 14
Independent Claim 59 words
The method of forming a coated abrasive product comprising the steps of: (a) coating a fibrous substrate with a plurality of successive layers of resin, at least one layer comprised of an electron beam curable resin, and at least one layer comprised of a heat curable resin; and (b) applying at least one intermediate layer of particulate abrasive material.
Claim 15
Independent Claim 59 words
The method of forming a coated abrasive product comprising the steps of: (a) coating a fibrous substrate with a plurality of successive layers of resin, at least one layer comprised of an electron beam curable resin, and at least one layer comprised of a heat curable resin; and (b) applying at least one intermediate layer of particulate abrasive material.
Claim 16
Dependent Claim 24 words
The method of claim 13 wherein the electron beam curable resin is selected from the group of urethane-acrylate resins, epoxy-acrylate resins, or mixtures thereof.
Claim 17
Dependent Claim 14 words
The method of claim 14 wherein the electron beam resin is an epoxy-acrylate resin.
Claim 18
Dependent Claim 14 words
The method of claim 13 wherein the heat curable resin is a phenolic resin.
Claim 19
Dependent Claim 22 words
The method of claim 13 wherein at least one layer consists of a mixture of electron beam curable and heat curable resin.
Claim 20
Dependent Claim 15 words
The method of claim 17 wherein the electron beam curable resin is an epoxy-acrylate resin.
Claim 21
Dependent Claim 14 words
The method of claim 18 wherein the heat curable resin is a phenolic resin.

References Cited (Backward Citations)

US3942959A Cited
US3997302A Cited
US4163647A Cited
US4047903A Cited
US4457766A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-05-12 1989-11-11 1990-05-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-05-12 1993-11-11 1994-05-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-05-12 1997-11-11 1998-05-13 $7700.00 Window Closed / Lapsed

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