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US4587096A Expired / Lapsed US ⏱️ 0.0 years remaining

Canless method for hot working gas atomized powders

Assignee: Huntington Alloys Corp
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Filing: 1985-05-23
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Granted: 1986-05-06
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Expires: 2005-05-23
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Abstract

Abstract A canless method for hot working a nickel-base gas atomized alloy powder. The powder is blended with nickel powder, consolidated and sintered to a sufficient green strength. The surface of the resultant form is sealed to create an oxygen impervious layer so as to prevent oxidation therein. The sealed surface, in a sense, acts as a can. The form is then reheated and hot worked.

Inventors

  • 👤 William L. Mankins
  • 👤 Lindy J. Curtis
  • 👤 Gene A. Stewart

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 16:33
CPC Classifications
B; B22; B22F; B22F3/00; B22F3/12; B22F3/1208; B22F3/1258; B22F3/1266; B22F1/00; B22F1/09

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 85 words
A canless method for hot working a gas atomized alloy powder having nickel as a major component, the method comprising blending the alloy powder with additional nickel powder, consolidating the resultant powder into a form, sintering the form in a first non-oxidizing environment for a time necessary to achieve sufficient green strength for subsequent handling, sealing the surface of the form to deny oxygen access therein, heating the sealed form to the hot working temperature in a second non-oxidizing environment, and hot working the form.
Claim 2
Dependent Claim 85 words
A canless method for hot working a gas atomized alloy powder having nickel as a major component, the method comprising blending the alloy powder with additional nickel powder, consolidating the resultant powder into a form, sintering the form in a first non-oxidizing environment for a time necessary to achieve sufficient green strength for subsequent handling, sealing the surface of the form to deny oxygen access therein, heating the sealed form to the hot working temperature in a second non-oxidizing environment, and hot working the form.
Claim 3
Dependent Claim 25 words
The method according to claim 1 wherein additional nickel powder is brought into contact with the surface of the form during the surface sealing step.
Claim 4
Dependent Claim 21 words
The method according to claim 2 wherein the nickel powder is forced into the surface of the form to seal same.
Claim 5
Dependent Claim 22 words
The method according to claim 1 wherein the form is tumbled in a ball mill to seal the surface of the object.
Claim 6
Dependent Claim 16 words
The method according to claim 1 wherein the form is sintered in a hydrogen containing environment.
Claim 7
Dependent Claim 16 words
The method according to claim 1 wherein the sealing step is conducted in a non-oxidizing environment.
Claim 8
Dependent Claim 27 words
The method according to claim 1 wherein the first and second non-oxidizing environments are selected from the group consisting of inert gases, reducing gases, and a vacuum.
Claim 9
Dependent Claim 22 words
The method according to claim 1 wherein a binder is introduced to the resultant powder and removed before the form is sintered.
Claim 10
Dependent Claim 17 words
The method according to claim 1 wherein the sealing step is conducted in an air containing environment.
Claim 11
Dependent Claim 17 words
The method according to claim 1 wherein the form is sintered before the form is hot worked.
Claim 12
Dependent Claim 28 words
The method according to claim 1 wherein the additional nickel amounts from about ten per cent to about fifty percent of the total nickel content of the alloy.

References Cited (Backward Citations)

US3549357A Cited
US3740215A Cited
US3859086A Cited
US3798740A Cited
US4062678A Cited
US4140528A Cited
US4391772A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-05-05 1989-11-04 1990-05-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-05-05 1993-11-04 1994-05-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-05-05 1997-11-04 1998-05-06 $7700.00 Window Closed / Lapsed

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