Electrical contact with assist spring

Claim 2

An assist spring for an electrical receptacle contact, said receptacle contact having opposing contact arms spaced therebetween extending forwardly from a body portion thereof for electrical engagement with a plug terminal insertable therebetween, said assist spring being stiff and comprising opposing resilient cantilever spring arms extending forward from parallel base sections in spaced apart relationship, said base sections being interconnected by an integral bridge section therebetween, said assist spring being secured around said receptacle contact by having said base sections disposed along outside surfaces of respective said contact arms proximate said body portion and each said base section having an inwardly extending projection to engage a respective said outside surface to space said base section from said respective contact arm, said bridge section straddling said contact arms proximate said body portion, and said spring arms extending along and proximate to outside surfaces of said contact arms, each spring arm having a support area near a forward end thereof for its associated said contact arm to be brought into engagement therewith upon said contact arms being urged more widely apart by a said plug terminal being inserted between said contact arms, said support areas being substantially unrestrained against relative axial movement along said outside surfaces of said contact arms, whereat and whereupon said spring arms substantially resist said widening of said contact arms thereby providing greater contact force between said contact arms and said plug terminal, solely by reason of said resilient cantilever spring arms.

Claim 3

An assist spring as set forth in claim 1 wherein said assist spring is stamped and formed of stainless steel.

Claim 4

An assist spring as set forth in claim 1 wherein each said base section has a tab extending therefrom bendable around a respective edge of an associated said contact arm opposed from said bridge section to secure said assist spring to said contact arms.

Claim 5

An assist spring as set forth in claim 1 wherein said bridge section has a large rearwardly extending tab engaging ledge means on said body portion of said receptacle contact, said large tab being disposed atop said ledge means.

Claim 6

An assist spring as set forth in claim 3 wherein said tabs of said base sections extend through notches in said edges of said contact arms, and said bridge section extends through notches in opposite edges of said contact arms where said bridge section integrally joins each said base section.

Claim 7

An assist spring as set forth in claim 1 wherein said bridge section is disposed across a seamed side of said receptacle contact.

Claim 8

As assist spring as set forth in claim 1 wherein free ends of said spring arms are curved outwardly.

Claim 9

An assist spring for an electrical receptacle contact, said receptacle contact having opposing contact arms spaced therebetween extending forwardly from a body portion thereof for electrical engagement with a plug terminal insertable therebetween, said assist spring being stiff and comprising. a bridge section which straddles said contact arms proximate said body portion when said assist spring is secured to said receptacle contact; a large tab extending rearwardly from said bridge section which is disposed atop and engages ledge means on said body portion of said receptacle contact, spacing said bridge section outwardly from said body portion; a pair of base sections extending integrally normally to said bridge section from lateral sides thereof and substantially parallel to each other, said base sections being disposed along outside surfaces of said contact arms proximate said body portion of said receptacle contact; a tab extending from a bottom end of each said base section and bendable around a respective edge of an associated said contact arm to secure said assist spring to said contact arms; an inwardly extending projection on each said base section proximate a respective said tab to engage a surface of a said associated contact arm to space said base section from said contact arm; and opposing resilient cantilever spring arms extending integrally forwardly from respective said base sections, said spring arms extending along and proximate to outside surfaces of said contact arms and ending in outwardly curved free ends, each spring arm having a support area near a respective said free end thereof for its associated said contact arm to be brought into engagement therewith upon said contact arms being urged more widely apart by a said plug terminal being inserted between said contact arms, said support areas being substantially unrestrained against relative axial movement along said outside surfaces of said contact arms, whereat and whereupon said spring arms substantially resist said widening of said contact arms thereby providing greater contact force between said contact arms and said plug terminal, solely by reason of said resilient cantilever spring arms.

Claim 10

An assist spring for an electrical receptacle contact, said receptacle contact having opposing contact arms spaced therebetween extending forwardly from a body portion thereof for electrical engagement with a plug terminal insertable therebetween, said assist spring being stiff and comprising. a bridge section which straddles said contact arms proximate said body portion when said assist spring is secured to said receptacle contact; a large tab extending rearwardly from said bridge section which is disposed atop and engages ledge means on said body portion of said receptacle contact, spacing said bridge section outwardly from said body portion; a pair of base sections extending integrally normally to said bridge section from lateral sides thereof and substantially parallel to each other, said base sections being disposed along outside surfaces of said contact arms proximate said body portion of said receptacle contact; a tab extending from a bottom end of each said base section and bendable around a respective edge of an associated said contact arm to secure said assist spring to said contact arms; an inwardly extending projection on each said base section proximate a respective said tab to engage a surface of a said associated contact arm to space said base section from said contact arm; and opposing resilient cantilever spring arms extending integrally forwardly from respective said base sections, said spring arms extending along and proximate to outside surfaces of said contact arms and ending in outwardly curved free ends, each spring arm having a support area near a respective said free end thereof for its associated said contact arm to be brought into engagement therewith upon said contact arms being urged more widely apart by a said plug terminal being inserted between said contact arms, said support areas being substantially unrestrained against relative axial movement along said outside surfaces of said contact arms, whereat and whereupon said spring arms substantially resist said widening of said contact arms thereby providing greater contact force between said contact arms and said plug terminal, solely by reason of said resilient cantilever spring arms.

Claim 11

An electrical receptacle contact assembly of an electrical receptacle contact and an assist spring secured thereto comprising: a receptacle contact of the type including a conductor receiving section and having opposing contact arms extending forwardly from a body portion in spaced apart relationship for electrical engagement with a plug terminal insertable therebetween, said receptacle contact being made of high grade conductive metal having low yield stress; and a stiff stamped and formed assist spring secured thereto and therearound having a bridge section, substantially parallel base sections extending integrally normally from lateral sides thereof, and opposing resilient cantilever spring arms extending integrally forwardly from respective said base sections, said bridge section being disposed straddling said contact arms proximate said body portion, said base sections being disposed along outside surfaces of respective said contact arms proximate said body portion and spaced therefrom by inwardly directed projections of said base sections engaging said outside surfaces and said spring arms extending along and proximate to said outside surfaces of said contact arms, each said spring arm having a support area near a forward end thereof for its associated said contact arm to be brought into engagement therewith upon said contact arm being urged more widely apart by a said plug terminal being inserted between said contact arms, said support area being substantially unrestrained against relative axial movement along said outside surfaces of said contact arms, whereat and whereupon said spring arms substantially resist said widening of said contact arms thereby providing greater contact force between said contact arms and said plug terminal, solely by reason of said resilient cantilever spring arms.

Claim 12

An electrical receptacle contact assembly of an electrical receptacle contact and an assist spring secured thereto comprising: a receptacle contact of the type including a conductor receiving section and having opposing contact arms extending forwardly from a body portion in spaced apart relationship for electrical engagement with a plug terminal insertable therebetween, said receptacle contact being made of high grade conductive metal having low yield stress; and a stiff stamped and formed assist spring secured thereto and therearound having a bridge section, substantially parallel base sections extending integrally normally from lateral sides thereof, and opposing resilient cantilever spring arms extending integrally forwardly from respective said base sections, said bridge section being disposed straddling said contact arms proximate said body portion, said base sections being disposed along outside surfaces of respective said contact arms proximate said body portion and spaced therefrom by inwardly directed projections of said base sections engaging said outside surfaces and said spring arms extending along and proximate to said outside surfaces of said contact arms, each said spring arm having a support area near a forward end thereof for its associated said contact arm to be brought into engagement therewith upon said contact arm being urged more widely apart by a said plug terminal being inserted between said contact arms, said support area being substantially unrestrained against relative axial movement along said outside surfaces of said contact arms, whereat and whereupon said spring arms substantially resist said widening of said contact arms thereby providing greater contact force between said contact arms and said plug terminal, solely by reason of said resilient cantilever spring arms.

Claim 13

An electrical receptacle contact assembly as set forth in claim 9 wherein said assist spring is stamped and formed of stainless steel.

Claim 14

An electrical receptacle contact assembly as set forth in claim 9 wherein each said base section has a tab extending therefrom bendable around a respective edge of an associated said contact arm opposed from said bridge section to secure said assist spring to said contact arms.

Claim 15

An electrical receptacle contact assembly as set forth in claim 9 wherein said bridge section has a large rearwardly extending tab engaging ledge means on said body portion of said receptacle contact, said large tab being disposed atop said ledge means and spacing said bridge section outwardly from said body portion.

Claim 16

An electrical receptacle contact assembly as set forth in claim 11 wherein said tabs of said base sections extend through notches in said edges of said contact arms, and said bridge section extends through notches in opposite edges of said contact arms where said bridge section integrally joins each said base section.

Claim 17

An electrical receptacle contact assembly as set forth in claim 9 wherein said bridge section is disposed across a seamed side of said receptacle contact.

Claim 18

An electrical receptacle contact assembly as set forth in claim 10 wherein free ends of said spring arms are curved outwardly.