US4583654A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Plastic hole plug
Assignee: Illinois Tool Works Inc
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Filing: 1985-06-19
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Granted: 1986-04-22
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Expires: 2005-06-19
Abstract
Abstract A plastic resin hole plug to fill a hole in a flat thin panel comprises a one-piece unitary injection-molded plastic member having a top dome closure wall whose bottom surface has a flat ledge which rests on the panel and an undercut ring. The plug has a tubular shank portion which extends from the top closure wall portion and whose outer face retains the plug in the hole. The shank's outer face has a first circumferential band canted inwardly and a second circumferential band joined thereto which is canted outwardly. At least one, and preferably two, side flats are formed on the shank portion, which flats flex inward when the plug is inserted into the hole.
Inventors
- 👤 Frederick J. Pufpaff
- 👤 John M. Maloney
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-05 07:23
CPC Classifications
B; B65; B65D; B65D39/00; B65D39/04; Y; Y10; Y10S; Y10S220/00; Y10S220/19
Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
182 words
A hole plug which is a unitary one-piece injection-molded plastic resin member adapted to fit into a hole in a panel comprising: a top closure wall portion whose top face is domed, said top wall portion terminating at its outer edge of the top face in a curved lip and having a bottom support ledge portion which is adapted to rest on the panel face; a tubular shank portion extending from the top wall portion and having an imaginary central axis, an inner wall and an outer wall; said outer wall having, as contiguous ring-like circumferential bands, a first band contiguous to the top wall portion and canted outwardly from said axis starting at its juncture with the top closure wall, a second band contiguous to said first band and canted inwardly toward the axis from its juncture with the first band; and a pair of opposed and parallel flat portions on said outer wall to permit inward flexing of the hole plug, the flat portions extending through said first and second bands and being on opposite sides of said outer wall.
Claim 2
Dependent Claim
182 words
A hole plug which is a unitary one-piece injection-molded plastic resin member adapted to fit into a hole in a panel comprising: a top closure wall portion whose top face is domed, said top wall portion terminating at its outer edge of the top face in a curved lip and having a bottom support ledge portion which is adapted to rest on the panel face; a tubular shank portion extending from the top wall portion and having an imaginary central axis, an inner wall and an outer wall; said outer wall having, as contiguous ring-like circumferential bands, a first band contiguous to the top wall portion and canted outwardly from said axis starting at its juncture with the top closure wall, a second band contiguous to said first band and canted inwardly toward the axis from its juncture with the first band; and a pair of opposed and parallel flat portions on said outer wall to permit inward flexing of the hole plug, the flat portions extending through said first and second bands and being on opposite sides of said outer wall.
Claim 3
Dependent Claim
28 words
A hole plug as in claim 1 and further comprising, as a portion of the tubular outer wall portion, a right-sided cylindrical band contiguous to the second band.
Claim 4
Dependent Claim
21 words
A hole plug as in claim 1 wherein said ledge portion is flat and in a plane perpendicular to said axis.
Claim 5
Dependent Claim
25 words
A hole plug as in claim 1 wherein the inner wall of the tubular portion is a right-sided cylinder whose center is at said axis.
Claim 6
Dependent Claim
21 words
A hole plug as in claim 1 and further comprising an undercut circumferential ring between said ledge and said first band.
Claim 7
Dependent Claim
209 words
A hole plug which is a unitary one-piece injection-molded plastic resin member adapted to fit into a hole in a panel comprising: a top wall portion whose top face is domed and is a sector of a sphere, said top wall portion terminating at its outer edge of the top face in a curved lip and having a bottom support ledge portion which is adapted to rest on the panel face, said ledge portion being flat; a tubular shank portion extending from the top wall portion and having an imaginary central axis, an inner wall and an outer wall; said outer wall having, as contiguous ring-like circumferential bands, a first band contiguous to the top wall portion and canted outwardly from said axis starting at the juncture with the top closure wall, a second band contiguous to said first band and canted inwardly toward said axis from its juncture with the first band, and a third band contiguous to said second band and being a right-sided cylindrical straight-walled band; and a pair of opposed and parallel flat portions on said outer wall to permit inward flexing of the hole plug, the flat portions extending through said first and second bands and being on opposite sides of said outer wall.
Claim 8
Dependent Claim
209 words
A hole plug which is a unitary one-piece injection-molded plastic resin member adapted to fit into a hole in a panel comprising: a top wall portion whose top face is domed and is a sector of a sphere, said top wall portion terminating at its outer edge of the top face in a curved lip and having a bottom support ledge portion which is adapted to rest on the panel face, said ledge portion being flat; a tubular shank portion extending from the top wall portion and having an imaginary central axis, an inner wall and an outer wall; said outer wall having, as contiguous ring-like circumferential bands, a first band contiguous to the top wall portion and canted outwardly from said axis starting at the juncture with the top closure wall, a second band contiguous to said first band and canted inwardly toward said axis from its juncture with the first band, and a third band contiguous to said second band and being a right-sided cylindrical straight-walled band; and a pair of opposed and parallel flat portions on said outer wall to permit inward flexing of the hole plug, the flat portions extending through said first and second bands and being on opposite sides of said outer wall.
Claim 9
Dependent Claim
182 words
A hole plug which is a unitary one-piece injection-molded plastic resin member adapted to fit with uniform snap-in force into holes in panels where the holes have slightly different diameters, comprising: a top closure wall portion whose top face is domed, said top wall portion terminating at its outer edge of the top face in a curved lip and having a bottom support ledge portion which is adapted to rest on the panel face; a tubular shank portion extending from the top wall portion and having an imaginary central axis, an inner wall and an outer wall; said outer wall having, as contiguous ring-like circumferential bands, a first band contiguous to the top wall portion and canted outwardly from said axis starting at its juncture with the top closure wall, a second band contiguous to said first band and canted inwardly toward the axis from its juncture with the first band; and at least one flat portion on said outer wall which bends inward when the plug is inserted into a hole, the flat portion extending through said first and second bands.
Claim 10
Dependent Claim
182 words
A hole plug which is a unitary one-piece injection-molded plastic resin member adapted to fit with uniform snap-in force into holes in panels where the holes have slightly different diameters, comprising: a top closure wall portion whose top face is domed, said top wall portion terminating at its outer edge of the top face in a curved lip and having a bottom support ledge portion which is adapted to rest on the panel face; a tubular shank portion extending from the top wall portion and having an imaginary central axis, an inner wall and an outer wall; said outer wall having, as contiguous ring-like circumferential bands, a first band contiguous to the top wall portion and canted outwardly from said axis starting at its juncture with the top closure wall, a second band contiguous to said first band and canted inwardly toward the axis from its juncture with the first band; and at least one flat portion on said outer wall which bends inward when the plug is inserted into a hole, the flat portion extending through said first and second bands.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1989-04-21 | 1989-10-21 | 1990-04-22 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1993-04-21 | 1993-10-21 | 1994-04-22 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1997-04-21 | 1997-10-21 | 1998-04-22 | $7700.00 | Window Closed / Lapsed |