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US4582891A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for inhibiting corrosion of polyurethane coating

Assignee: DKS Co Ltd
•
Filing: 1985-02-06
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Granted: 1986-04-15
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Expires: 2005-02-06
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Abstract

Abstract An anti-corrosive polyurethane coating composition which has excellent metal corrosion inhibiting property, water resistance, adhesion property to metals, impact resistance and other properties required for anti-corrosive paints, and can be coated thick with one coating operation, containing as an essential component a polyurethane resin having a density of crosslinking of 1.10 to 2.00 per 1,000 atomic weight of the resin and produced by reaction of (A) a polyol component having a hydroxyl value of 160 to 350 mgKOH/g and being composed of a castor oil polyol alone or a mixture of a castor oil polyol and a low molecular polyol having a functionality of at least 2, preferably at least 3, and (B) a polyisocyanate component in an NCO/active hydrogen ratio of 0.85-1.151 by equivalent.

Inventors

  • 👤 Hirohisa Maki
  • 👤 Takaya Kawamura
  • 👤 Hidehiro Uchikata

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 14:09
CPC Classifications
C; C08; C08G; C08G18/00; C08G18/06; C08G18/28; C08G18/30; C08G18/36; C08G18/08; C08G18/088; C08G18/0885; C08G2150/00; C08G2150/90; Y; Y10; Y10S; Y10S528/00; Y10S528/905

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 119 words
A process for inhibiting corrosion of metals which comprises applying an anti-corrosion polyurethane coating composition to a metal substrate, said composition comprising a polyurethane resin produced by reaction of (A), as a polyol component, a castor oil polyol having a hydroxyl value of 160 to 350 mg KOH/g or a polyol mixture of a castor oil polyol and a low molecular polyol having a functionality of at least 2, the average hydroxyl value of said polyol mixture being from 160 to 350 mg KOH/g, and (B) an organic polyisocyanate compound as a polyisocyanate component in an NCO/active hydrogen ratio of 0.85-1.15/1 by equivalent, said polyurethane resin having a density of crosslinking of 1.10 to 2.00 per 1,000 atomic weight.
Claim 2
Dependent Claim 119 words
A process for inhibiting corrosion of metals which comprises applying an anti-corrosion polyurethane coating composition to a metal substrate, said composition comprising a polyurethane resin produced by reaction of (A), as a polyol component, a castor oil polyol having a hydroxyl value of 160 to 350 mg KOH/g or a polyol mixture of a castor oil polyol and a low molecular polyol having a functionality of at least 2, the average hydroxyl value of said polyol mixture being from 160 to 350 mg KOH/g, and (B) an organic polyisocyanate compound as a polyisocyanate component in an NCO/active hydrogen ratio of 0.85-1.15/1 by equivalent, said polyurethane resin having a density of crosslinking of 1.10 to 2.00 per 1,000 atomic weight.
Claim 3
Dependent Claim 64 words
The process of claim 1, wherein said castor oil polyol is a member selected from the group consisting of: castor oil; an interesterification product of castor oil and an ethylene, propylene, butylene or styrene oxide adduct of dipropylene glycol, glycerol or trimethylolpropane; and an esterification product of ricinoleic acid and an ethylene, propylene, butylene or styrene oxide adduct of dipropylene glycol, glycerol or trimethylolpropane.
Claim 4
Dependent Claim 20 words
The process of claim 1, wherein said low molecular polyol has a hydroxyl value of 30 to 1,300 mg KOH/g.
Claim 5
Dependent Claim 17 words
The process of claim 1, wherein said low molecular polyol has a functionality of at least 3.
Claim 6
Dependent Claim 49 words
The process of claim 1, wherein said low molecular polyol is a member selected from the group consisting of glycerol; trimethylolpropane; pentaerythritol; sorbitol; an ethylene, propylene or butylene oxide adduct of glycerol, trimethylolpropane, pentaerythritol or sorbitol; and an ethylene, propylene or butylene oxide adduct of ethanolamine, diethanolamine or ethylenediamine.
Claim 7
Dependent Claim 34 words
The process of claim 1, wherein said metal substrate is a pipe, tube, rod, or plate which is made of a metal selected from the group consisting of steel, aluminum, tin and cast iron.
Claim 8
Dependent Claim 28 words
The process of claim 1, wherein said metal substrate is a crude oil reserve tank, a petroleum tank, a steel structure of a plant, or a sea structure.

References Cited (Backward Citations)

US3546148A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-04-14 1989-10-14 1990-04-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-04-14 1993-10-14 1994-04-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-04-14 1997-10-14 1998-04-15 $7700.00 Window Closed / Lapsed

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