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US4579874A Expired / Lapsed US ⏱️ 0.0 years remaining

Polymer foam, thermoformed shapes thereof and methods of forming same

Assignee: Pactiv LLC
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Filing: 1985-07-26
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Granted: 1986-04-01
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Expires: 2005-07-26
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Abstract

Abstract A foam structure having a density of less than about 20 lbs/ft3. The method of forming the same comprising forming a homogeneous melt blend under pressure of a polymer member selected from the group consisting of polyetherimide resin particles, polycarbonate resin particles, a polymer blend of polyphenylene oxide and polystyrene in particle form imbibed with a blowing agent, followed by extrusion of the same into a lower pressure atmosphere. A composition comprising said particles imbibed with methylene chloride, chloroform, 1,1,2-trichloroethane or mixtures thereof. A method of thermoforming said foam in sheet form.

Inventors

  • 👤 Charles M. Krutchen
  • 👤 Wen-Pao Wu

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 11:05
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/04; C08J9/12; C08J9/14; C08J9/143; C08J9/144; C08J9/145; B; B29; B29C; B29C44/00; B29C44/34; B29C44/36; B29C44/46; B29C44/50; B29C44/507; B29C51/00; B29C51/002; B29K; B29K2079/00; C08J2379/00; C08J2379/04; C08J2379/08

Claims Analysis

Total Claims: 3
Claim 1
Independent Claim 94 words
The process of preparing a low density polycarbonate foam structure comprising: (a) providing polycarbonate in an extrusion system under pressure and melting the same; (b) homogeneously blending the molten polycarbonate with a blowing agent member selected from the group consisting of methylene chloride, chloroform, 1,1,2-trichloroethane and mixtures thereof, said blowing agent being present in a proportion sufficient to foam the polycarbonate to a density less than about 18 lbs./ft 3 ; and (c) extruding the melt blend into a lower pressure atmosphere to cause the blowing agent to vaporize yielding a polycarbonate foam structure.
Claim 2
Dependent Claim 94 words
The process of preparing a low density polycarbonate foam structure comprising: (a) providing polycarbonate in an extrusion system under pressure and melting the same; (b) homogeneously blending the molten polycarbonate with a blowing agent member selected from the group consisting of methylene chloride, chloroform, 1,1,2-trichloroethane and mixtures thereof, said blowing agent being present in a proportion sufficient to foam the polycarbonate to a density less than about 18 lbs./ft 3 ; and (c) extruding the melt blend into a lower pressure atmosphere to cause the blowing agent to vaporize yielding a polycarbonate foam structure.
Claim 3
Dependent Claim 13 words
The method of claim 1 wherein said polycarbonate has the chemical formula: ##STR3##

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-03-31 1989-09-30 1990-04-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-03-31 1993-09-30 1994-04-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-03-31 1997-09-30 1998-04-01 $7700.00 Window Closed / Lapsed

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