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US4576546A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for servicing a steam generator

Assignee: Westinghouse Electric Corp
•
Filing: 1984-05-17
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Granted: 1986-03-18
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Expires: 2004-05-17
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Abstract

Abstract A servicing machine for a steam generator is accurately set up in the generator channel head with a pivoted arm mounted for rotation in a plane parallel to the tubesheet. The angular position of the arm, the longitudinal position of a carriage mounted on the arm and the vertical position of a platform on the carriage are remotely controlled to maneuver a probe used in mapping the precise location of the thousands of holes in the tubesheet. Various operations are then performed at each precise hole location by tools carried by the arm mounted carriage to prepare for installation of new tubing. The operation of a pair of remotely controlled pivoted arms, one on each side of the channel head divider plate, is coordinated to automatically position the ends of U-shaped tubes in corresponding holes in the tubesheet on opposite sides of the divider plate and to secure the same in place.

Inventors

  • 👤 Frank W. Copper, Jr.
  • 👤 Raymond P. Castner

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 17:07
CPC Classifications
F; F22; F22B; F22B37/00; F22B37/002; F22B37/003; F22B37/005

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 306 words
A method of mapping the precise location of holes in a semicircular substantially planar tubesheet of a steam generator with a probe mounted on a carriage movable along an arm rotatable in a plane parallel to the tubesheet and wherein said holes are arranged in rows and columns with a first nominal distance between centers along rows and a second nominal distance between centers on the columns, said method comprising the steps of: (a) generating signals to maneuver the angular position of the arm and the position of the carriage along the arm to generally align the probe with one of said holes; (b) adjusting the angular position of the arm and the position of the carriage along the arm in response to signals generated by the probe to precisely locate the center of the hole; (c) generating signals representative of the precise location of the center of the hole from the angular position of the arm and the location of the carriage along the arm and storing the same; (d) generating signals to adjust the positions of the arm and carriage to move the probe a first preselected distance in a direction parallel to the row to generally align the probe with another hole in the row; (e) repeating steps b, c and d until the precise location of each hole at said preselected distances in the row has been generated and stored; (f) generating signals to adjust the position of the arm and carriage to move the probe a second preselected distance parallel to the columns and to generally align the probe with a hole at less than said first preselected distance from one end of another row; (g) repeating steps b through e; (h) repeating steps f and g until all of the holes spaced at said preselected distances have been precisely located.
Claim 2
Independent Claim 306 words
A method of mapping the precise location of holes in a semicircular substantially planar tubesheet of a steam generator with a probe mounted on a carriage movable along an arm rotatable in a plane parallel to the tubesheet and wherein said holes are arranged in rows and columns with a first nominal distance between centers along rows and a second nominal distance between centers on the columns, said method comprising the steps of: (a) generating signals to maneuver the angular position of the arm and the position of the carriage along the arm to generally align the probe with one of said holes; (b) adjusting the angular position of the arm and the position of the carriage along the arm in response to signals generated by the probe to precisely locate the center of the hole; (c) generating signals representative of the precise location of the center of the hole from the angular position of the arm and the location of the carriage along the arm and storing the same; (d) generating signals to adjust the positions of the arm and carriage to move the probe a first preselected distance in a direction parallel to the row to generally align the probe with another hole in the row; (e) repeating steps b, c and d until the precise location of each hole at said preselected distances in the row has been generated and stored; (f) generating signals to adjust the position of the arm and carriage to move the probe a second preselected distance parallel to the columns and to generally align the probe with a hole at less than said first preselected distance from one end of another row; (g) repeating steps b through e; (h) repeating steps f and g until all of the holes spaced at said preselected distances have been precisely located.
Claim 3
Dependent Claim 28 words
The method of claim 1 wherein said first and second preselected distances equal said first and second nominal distances respectively whereby each hole in each row is probed.
Claim 4
Dependent Claim 95 words
The method of claim 1 wherein said first preselected distance equals a first multiple of said first nominal distance and wherein said second preselected distance equals a second multiple of said second nominal distance and wherein the precise location of the skipped holes is determined by electrically summing multiples of the first nominal distance with the column coordinate of the nearest probed hole to determine the column coordinates of the skipped holes and electrically summing multiples of the second nominal distance with the row coordinates of the nearest probed hole to determine the row coordinates.
Claim 5
Dependent Claim 68 words
The method of claim 1 including the steps of: inserting a tool in said carriage; generating signals from the stored signals representative of the precise location of each said hole to sequentially position said arm and carriage to align said tool with the precise location of a plurality of said holes; and generating signals to operate the tool to perform a preset operation at said plurality of holes.
Claim 6
Dependent Claim 325 words
Apparatus for mapping the precise location of holes in a semicircular substantially planar tubesheet of a steam generator wherein said holes are arranged in rows and columns with a first nominal distance between centers along rows and a second nominal distance between centers on columns, said apparatus comprising: an elongated arm pivotally mounted for rotation about one end thereof in a plane parallel to said tubesheet; first servomeans for adjusting the angular position of the arm as a function of an electrical signal; a carriage movable longitudinally along said elongated arm; second servomeans for adjusting the position of the carriage along the arm as a function of an electrical signal; a probe mounted on said carriage generating signals representative of the proximity of the probe to the sides of a hole in the tubesheet in two orthogonal axes parallel to the tubesheet; control means for generating electrical signals to adjust the angular position of the arm and to position the carriage along the arm to generally align the probe with one of said holes, to adjust the angular position of the arm and the position of the carriage along the arm in response to signals generated by the probe to precisely locate the center of the hole, to store the precise location of the hole as a function of the adjusted angular position of the arm and location of the carriage along the arm, to successively reposition the arm and carriage to move the probe a first preselected distance in a direction parallel to the row and similarly locate and store the precise location of the holes at said preselected distances in the row and to then reposition the arm and carriage a second preselected distance in a direction perpendicular to the row to generally align the probe with a hole in another row and to similarly precisely locate and store the precise location of each hole in the tubesheet spaced at said preselected distances.
Claim 7
Dependent Claim 325 words
Apparatus for mapping the precise location of holes in a semicircular substantially planar tubesheet of a steam generator wherein said holes are arranged in rows and columns with a first nominal distance between centers along rows and a second nominal distance between centers on columns, said apparatus comprising: an elongated arm pivotally mounted for rotation about one end thereof in a plane parallel to said tubesheet; first servomeans for adjusting the angular position of the arm as a function of an electrical signal; a carriage movable longitudinally along said elongated arm; second servomeans for adjusting the position of the carriage along the arm as a function of an electrical signal; a probe mounted on said carriage generating signals representative of the proximity of the probe to the sides of a hole in the tubesheet in two orthogonal axes parallel to the tubesheet; control means for generating electrical signals to adjust the angular position of the arm and to position the carriage along the arm to generally align the probe with one of said holes, to adjust the angular position of the arm and the position of the carriage along the arm in response to signals generated by the probe to precisely locate the center of the hole, to store the precise location of the hole as a function of the adjusted angular position of the arm and location of the carriage along the arm, to successively reposition the arm and carriage to move the probe a first preselected distance in a direction parallel to the row and similarly locate and store the precise location of the holes at said preselected distances in the row and to then reposition the arm and carriage a second preselected distance in a direction perpendicular to the row to generally align the probe with a hole in another row and to similarly precisely locate and store the precise location of each hole in the tubesheet spaced at said preselected distances.
Claim 8
Dependent Claim 28 words
The apparatus of claim 5 wherein said first and second preselected distances equal said first and second nominal distances respectively whereby each hole in the tubesheet is probed.
Claim 9
Dependent Claim 98 words
The apparatus of claim 5 wherein said first preselected distance equals a first multiple of said first nominal distance and said second preselected distance equals a second multiple of the second nominal distance and wherein the control means includes means to determine the precise location of skipped holes by electrically summing multiples of the first nominal distance with the column coordinate of the nearest probed hole to determine the column coordinates of the skipped holes and electrically summing multiples of the second nominal distance with the row coordinate of the nearest probed hole to determine the row coordinates.

References Cited (Backward Citations)

US4205940A Cited
US4213732A Cited
US4200424A Cited
US4271471A Cited
US4438805A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-03-17 1989-09-16 1990-03-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-03-17 1993-09-16 1994-03-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-03-17 1997-09-16 1998-03-18 $7700.00 Window Closed / Lapsed

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