Accommodating axial load in an elastomeric high torque, constant velocity joint

Claim 1

A constant velocity joint comprising: an inner shell having an exterior surface defined by an axis, first at least three arc segments generating points equally offset from the axis and symmetrically distributed thereabout on a first plane which is normal to the axis, and a first radius from each of the first at least three arc segment generating points, said exterior surface having a nearly spherical axial profile with polar symmetry; an outer shell disposed about the inner shell and having an interior surface defined by the axis, second at least three arc segment generating points equally offset from the axis and symmetrically distributed thereabout on a second plane which is normal to the axis and offset from the first plane in a direction away from an axial load applied to the outer shell, and a second radius from each of the second at least three arc segment generating points, the second radius of the second at least three arc segments generating points being larger than the first radius of the first at least three arc generating points, said interior surface having a nearly spherical axial profile with polar symmetry; and a plurality of elastomer layers having interposed shims, both elastomer layers and shims having a nearly spherical axial profile disposed between the exterior surface of the inner shell and the interior surface of the outer shell wherein the centers of axial contour for the layers are progressively offset, from layer-to-layer, in a direction away from the axial load when the bearing is unloaded, and wherein the centers of axial contour for the layers are configured to come together on a common plane normal to the axis under load, the total offset of all of the layers corresponding to the offset between the first plane and the second plane.