Reinforced thixotropic gel composition

Claim 2

A thixotropic gel composition comprising A. an α-cyanoacrylate monomer of the formula ##STR2## wherein R is a member selected from the group consisting of an alkyl from approximately 1 to 16carbon atoms; phenyl, cyclohexyl, alkoxy-alkyl, allyl and furfuryl groups; B. dry colloidal fumed silica; C. a plasticizer; D. a stabilizer; E. a free radical scavenger; and F. a filler in the form of fibers or spheres or mixtures of fibers and spheres substantially insoluble in and inert to said α-cyanoacrylate monomer.

Claim 3

The composition of claim 1 wherein said filler comprises one or more members selected from the group consisting of polyolefins, polyesters, polytetrafluoroethylene, polyamides and cellulose.

Claim 4

The composition of claim 2 wherein said cellulose has been treated with triethyl chlorosiloxane.

Claim 5

A thixotropic gel composition comprising: A. an α-cyanoacrylate monomer of the formula ##STR3## wherein R is a member selected from the group consisting of an alkyl from approximately 1 to 16 carbon atoms; phenyl, cyclohexyl, alkoxy, allyl and furfuryl groups; B. dry colloidal fumed silica; C. a plasticizer comprising a member selected from the group consisting of monofunctional aliphatic esters, difunctional aliphatic esters, difunctional aromatic esters, phosphate esters and phosphonate esters; D. a stabilizer comprising a member selected from the group consisting of sulfur dioxide, hydrogen fluoride, phosphorous acid, boron trifluoride, stannic chloride, ferric chloride, sultones and aromatic sulfonic acids; E. a free radical scavenger comprising a member selected from the group consisting of hydroquinone, monoethylether of hydroquinone, butylated hydroxyanisole, butylated hydroxytoluene and t-butyl hydroquinone; and F. a filler in the form of fibers or spheres or mixtures of fibers and spheres characterized as being substantially insoluble in and inert to the α-cyanoacrylate monomer and comprising one or more members selected from the group consisting of polyolefins, polyesters, polytetrafluoroethylene and polyamides and cellulose.

Claim 6

A thixotropic gel composition comprising: A. an α-cyanoacrylate monomer of the formula ##STR3## wherein R is a member selected from the group consisting of an alkyl from approximately 1 to 16 carbon atoms; phenyl, cyclohexyl, alkoxy, allyl and furfuryl groups; B. dry colloidal fumed silica; C. a plasticizer comprising a member selected from the group consisting of monofunctional aliphatic esters, difunctional aliphatic esters, difunctional aromatic esters, phosphate esters and phosphonate esters; D. a stabilizer comprising a member selected from the group consisting of sulfur dioxide, hydrogen fluoride, phosphorous acid, boron trifluoride, stannic chloride, ferric chloride, sultones and aromatic sulfonic acids; E. a free radical scavenger comprising a member selected from the group consisting of hydroquinone, monoethylether of hydroquinone, butylated hydroxyanisole, butylated hydroxytoluene and t-butyl hydroquinone; and F. a filler in the form of fibers or spheres or mixtures of fibers and spheres characterized as being substantially insoluble in and inert to the α-cyanoacrylate monomer and comprising one or more members selected from the group consisting of polyolefins, polyesters, polytetrafluoroethylene and polyamides and cellulose.

Claim 7

The composition of claim 4 wherein said polyolefins comprise a member selected from the group consisting of polypropylene and polyethylene.

Claim 8

The composition of claim 1 wherein said fibers are of a length between approximately 0.1 to 10.0 mm.

Claim 9

The composition of claim 1 wherein said fibers are of a length between approximately 2.0 to 6.0 mm.

Claim 10

The composition of claim 1 wherein said fibers are of a length between approximately 3.0 to 4.0 mm.

Claim 11

The composition of claim 1 wherein said fibers are of a denier between approximately 0.25 to 20.

Claim 12

The composition of claim 1 wherein said fibers are of a denier between approximately 1.5 to 15.

Claim 13

The composition of claim 1 wherein said fibers are of a denier between approximately 3.0 to 6.0.

Claim 14

The composition of claim 1 wherein said spheres are approximately 40 to 300 mesh in size.

Claim 15

The composition of claim 1 wherein said spheres are approximately 170 mesh in size.

Claim 16

The composition of claim 1 wherein said fibers are present in said composition at levels of approximately 0.1 to 50.0 weight percent.

Claim 17

The composition of claim 1 wherein said fibers are present in said composition at levels of approximately 1.0 to 25.0 weight percent.

Claim 18

The composition of claim 1 wherein said fibers are present in said composition at levels of approximately 5.0 to 10.0 weight percent.

Claim 19

The composition of claim 1 wherein said spheres are present in said composition at levels of approximately less than 40 weight percent.

Claim 20

The composition of claim 1 wherein said spheres are present in said composition at levels of approximately 5.0 to 15.0 weight percent.

Claim 21

The composition of claim 1 wherein said fibers and spheres are first washed with a non-ionic low boiling point solvent which is filtered from the fibers and spheres before their addition to said composition.

Claim 22

The composition of claim 19 wherein subsequent to said filtering step, said spheres and fibers are re-washed with a non-ionic low boiling point solvent which is substantially removed by vacuum stripping or oven drying.

Claim 23

The composition of claim 20 wherein subsequent to vacuum stripping, said fibers and spheres are heated under vacuum to further remove said non-ionic low boiling point solvent and other volatile contaminants.

Claim 24

The composition of claim 19 wherein said solvent comprises a member selected from the group consisting of benzene, toluene, xylene, hexane, chloroform, dichloromethane, acetone, ethylene dichloride, ethyl acetate, 1,1,1,-trichloroethane, freon 113, perchloroethylene.

Claim 25

A thixotropic gel composition comprising: A. an α-cyanoacrylate monomer of the formula ##STR4## wherein R is a member selected from the group consisting of an alkyl from approximately 1 to 16 carbon atoms; phenyl, cyclohexyl, alkoxy, allyl and furfuryl groups; B. a plasticizer; C. a stabilizer; D. a free radical scavenger; and E. a filler in the form of fibers or spheres or mixtures of fibers and spheres characterized as being substantially insoluble in and inert to the α-cyanoacrylate monomer.

Claim 26

A thixotropic gel composition comprising: A. an α-cyanoacrylate monomer of the formula ##STR4## wherein R is a member selected from the group consisting of an alkyl from approximately 1 to 16 carbon atoms; phenyl, cyclohexyl, alkoxy, allyl and furfuryl groups; B. a plasticizer; C. a stabilizer; D. a free radical scavenger; and E. a filler in the form of fibers or spheres or mixtures of fibers and spheres characterized as being substantially insoluble in and inert to the α-cyanoacrylate monomer.

Claim 27

The composition of claim 23 wherein said filler comprises one or more members selected from the group consisting of polyolefins, polyesters, polytetrafluoroethylene, polyamides and cellulose.

Claim 28

A hardened member comprising a fabric support which has been coated with the composition of claim 1.

Claim 29

The hardened member of claim 25 wherein said fabric support is configured in the shape of a tubular cast.