Vertical type electrolytic cell and electrolytic process using the same

Claim 2

In a vertical type electrolytic cell partitioned by an ion exchange membrane into an anode compartment and a cathode compartment, the improvement wherein said cathode compartment is divided by a nonperforated cathode plate into a cathode gas generation room which consists of the space between the ion exchange membrane and the cathode surface facing said membrane and a cathode gas separation room which consists of the remaining space in the cathode compartment, said two rooms being totally separated from each other by the cathode plate except for opened portions provided near the uppermost and lowermost parts of said cathode plate through which said two rooms communicate, the horizontal cross-sectional area of the gas separation room being at least twice the horizontal cross-sectional area of the gas generation room.

Claim 3

The cell of claim 1, wherein said cell partitioned by the ion exchange membrane into the anode compartment and the cathode compartment is a finger type electrolytic cell.

Claim 4

The cell of claim 2, wherein said ion exchange membrane is provided as a sheet, or an envelope, or a cylindrical shape.

Claim 5

The cell of claim 1, wherein said non-perforated cathode plate is made of alkali-resistant materials.

Claim 6

The cell of claim 1, wherein the backside of said non-perforated cathode plate is coated with alkali-resistant materials.

Claim 7

The cell of claim 1, wherein the surface of said non-perforated cathode plate which is on the side of the cathode gas generation room is coated with materials having characteristics of low hydrogen overvoltage.

Claim 8

The cell of claim 1, wherein said anode compartment is equipped with an anode having perforations with a largest diameter of 5 mm or less and a smallest diameter of 2 mm or less.

Claim 9

The cell of claim 1, wherein the surface of said non-perforated cathode plate which is on the side of the cathode gas generation room is macroscopically flat.

Claim 10

The cell of claim 1, wherein the surface of said non-perforated cathode plate which is on the side of the cathode gas generation room has a concave-convex structure with protuberances extending vertically.

Claim 11

The cell of claim 9, wherein said protuberances extending vertically are provided by welding thin rods such as round rods and square rods to a macroscopically flat plate or by uniting protuberances and said flat plate.

Claim 12

The cell of claim 9, wherein said concave-convex structure is a corrugated plate.

Claim 13

The cell of claim 11, wherein said corrugated plate is in any form such as rectangular, trapezoidal, sinusoidal, circular and cycloidal shapes, or combinations thereof or partially deformed shapes thereof.

Claim 14

The cell of claim 9, wherein the convexities of said concave-convex structure are in contact with said ion exchange membrane.

Claim 15

A process for electrolyzing an aqueous solution of an alkali metal halide which comprises (1) generating a cathode gas in a cathode gas generating room of a vertical type electrolytic cell partitioned by an ion exchange membrane into an anode compartment and a cathode compartment, said cathode compartment being divided by a non-perforated cathode plate into a cathode gas generation room and a cathode gas separation room, whereby a catholyte is caused to flow upward in the cathode gas generation room in a mixed stream of the catholyte and the cathode gas by the action of a gas lift effect produced by the cathode gas, (2) introducing said mixed stream into said cathode gas separation room through an opened portion provided near the uppermost part of said cathode plate, (3) separating the catholyte from the cathode gas, whereby the resulting catholyte has a smaller gas content than the mixed stream in the cathode gas generation room, then (4) introducing said resulting catholyte into said cathode gas generation room through an opened portion provided near the lowermost part of said cathode plate, whereby a circulating flow of catholyte is allowed to take place between said cathode gas generation room and said cathode gas separation room through said opened portions provided near the uppermost and lowermost parts of said cathode plate.

Claim 16

A process for electrolyzing an aqueous solution of an alkali metal halide which comprises (1) generating a cathode gas in a cathode gas generating room of a vertical type electrolytic cell partitioned by an ion exchange membrane into an anode compartment and a cathode compartment, said cathode compartment being divided by a non-perforated cathode plate into a cathode gas generation room and a cathode gas separation room, whereby a catholyte is caused to flow upward in the cathode gas generation room in a mixed stream of the catholyte and the cathode gas by the action of a gas lift effect produced by the cathode gas, (2) introducing said mixed stream into said cathode gas separation room through an opened portion provided near the uppermost part of said cathode plate, (3) separating the catholyte from the cathode gas, whereby the resulting catholyte has a smaller gas content than the mixed stream in the cathode gas generation room, then (4) introducing said resulting catholyte into said cathode gas generation room through an opened portion provided near the lowermost part of said cathode plate, whereby a circulating flow of catholyte is allowed to take place between said cathode gas generation room and said cathode gas separation room through said opened portions provided near the uppermost and lowermost parts of said cathode plate.

Claim 17

The electrolytic process of claim 14, wherein the operation is carried out while pressing said ion exchange membrane against said anode by raising the pressure in said cathode compartment to a level higher than that in said anode compartment.