Corner lock on paperboard baking and shipping tray

Claim 2

A baking and shipping tray formed from a unitary blank of paperboard material having a baking surface, said tray defining an interior and comprising: a bottom wall; a first pair of opposed side walls connected to said bottom wall along fold lines; a second pair of opposed side walls connected to said bottom wall along fold lines; channel defining members connected to each of said first pair of side walls, the channel defining members each comprising a plurality of channel panels folded relative to one another to define an open-ended channel and including a first channel panel extending outwardly from one of said first pair of side walls, a second channel panel extending downwardly from said first channel panel substantially parallel to said one side wall and spaced therefrom, a third channel panel extending from said second channel panel and inwardly toward said one side panel, and a fourth channel panel extending upwardly from said third channel panel and adjacent to said one side wall; and locking panels extending from the ends of each said second pair of side walls and positioned in said channels, said locking panels and said channel panels cooperating to maintain said first and second pairs of side walls substantially perpendicular to said bottom wall with only the baking surface exposed to said tray interior, said locking panels each including a lock tab positioned in a channel and at least some of said channel panels including detent means engageable with said lock tab to lock said locking panels in said channels, said detent means each comprising a first detent section formed in said first channel panel and separated by a first line of cut from a remainder of said first channel panel and a second detent section formed in said second channel panel and separated by a second line of cut from a remainder of said second channel panel and connected to said first detent section along a fold line, said first detent section being connected to said one side wall by a fold line extending from said first line of cut and said second detent section being connected to both said first detent section and said second channel panel by fold lines extending from said second line of cut.

Claim 3

A unitary blank of paperboard material having a baking surface and adapted to form a baking and shipping tray having an interior defined by the baking surface, comprising: a bottom wall panel; a first pair of side wall panels connected to opposite sides of said bottom wall panel along fold lines; a second pair of side wall panels connected to opposite sides of said bottom wall panel along fold lines; channel defining members connected to each of said first pair of side wall panels, each said channel defining member comprising a plurality of channel panels foldable relative to one another to define an open-ended channel and including a first channel panel connected to one of said first pair of side wall panels and adapted to extend outwardly therefrom, a second channel panel attached along a fold line to said first channel panel and adapted to extend downwardly therefrom substantially parallel to said one side wall panel and spaced therefrom, a third channel panel attached along a fold line to said second channel panel and adapted to extend inwardly toward said one side wall panel, and a fourth channel panel attached along a fold line to said third channel panel and adapted to extend upwardly from said third channel panel adjacent to said one side wall panel; and locking panels extending from the ends of each of said second pair of side wall panels and positionable in the channels when the tray is assembled to maintain the first and second pairs of side wall panels substantially perpendicular to said bottom wall panel with only the baking surface of the blank exposed to the tray interior, said locking panels each including a lock tab and said channel panels including detent means engageable with said lock tab upon formation of said channels to prevent said locking panels from leaving said channels, said detent means each comprising a first detent section formed in said first channel panel and separated by a first line of cut from a remainder of said first channel panel and a second detent section formed in said second channel panel and separated by a second line of cut from a remainder of said second channel panel and connected to said first detent section along a fold line, said first detent section being connected to said one side wall panel by a fold line extending from said first line of cut and said second detent section being connected to both said first detent section and said second channel panel by fold lines extending from said second line of cut.

Claim 4

A unitary blank of paperboard material having a baking surface and adapted to form a baking and shipping tray having an interior defined by the baking surface, comprising: a bottom wall panel; a first pair of side wall panels connected to opposite sides of said bottom wall panel along fold lines; a second pair of side wall panels connected to opposite sides of said bottom wall panel along fold lines; channel defining members connected to each of said first pair of side wall panels, each said channel defining member comprising a plurality of channel panels foldable relative to one another to define an open-ended channel and including a first channel panel connected to one of said first pair of side wall panels and adapted to extend outwardly therefrom, a second channel panel attached along a fold line to said first channel panel and adapted to extend downwardly therefrom substantially parallel to said one side wall panel and spaced therefrom, a third channel panel attached along a fold line to said second channel panel and adapted to extend inwardly toward said one side wall panel, and a fourth channel panel attached along a fold line to said third channel panel and adapted to extend upwardly from said third channel panel adjacent to said one side wall panel; and locking panels extending from the ends of each of said second pair of side wall panels and positionable in the channels when the tray is assembled to maintain the first and second pairs of side wall panels substantially perpendicular to said bottom wall panel with only the baking surface of the blank exposed to the tray interior, said locking panels each including a lock tab and said channel panels including detent means engageable with said lock tab upon formation of said channels to prevent said locking panels from leaving said channels, said detent means each comprising a first detent section formed in said first channel panel and separated by a first line of cut from a remainder of said first channel panel and a second detent section formed in said second channel panel and separated by a second line of cut from a remainder of said second channel panel and connected to said first detent section along a fold line, said first detent section being connected to said one side wall panel by a fold line extending from said first line of cut and said second detent section being connected to both said first detent section and said second channel panel by fold lines extending from said second line of cut.