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US4569627A Expired / Lapsed US ⏱️ 0.0 years remaining

Robotic manipulator

Assignee: Individual
•
Filing: 1984-06-14
•
Granted: 1986-02-11
•
Expires: 2004-06-14
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Abstract

Abstract A robotic manipulator has three linearly extensible arms mounted on a frame in a triangular array and carrying at their remote ends a connector interface coupling the arms to a tool for manipulating parts to be positioned or for other work. The structure is such that the location of the connector is determined solely by the lengths of the arms, while its orientation is determined primarily by controllably rotating the connector with respect to the arms. The decoupling of position and orientation minimizes the computation required to accurately position a tool. In the preferred illustrative embodiment, the rotation is performed by driving motors for the arms which are located at the arm ends adjacent the frame; this minimizes the mass, and thus the inertia, that is located at the connector end, and enables high acceleration and rapid motion of the connector head and its associated tool. Further, a three-point suspension for the arms provides high stiffness, thereby enabling the system to carry substantial loads at high speed and with good positioning and orientation accuracy.

Inventors

  • 👤 Sergio N. Simunovic

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 09:04
CPC Classifications
B; B25; B25J; B25J17/00; B25J17/02; B25J17/0258; B25J17/0266; B25J17/0275; B25J18/00; B25J18/02; B25J18/025; B25J9/00; B25J9/02; B25J9/04; Y; Y10; Y10T; Y10T408/00; Y10T408/91; Y10T408/93

Claims Analysis

Total Claims: 69
Claim 1
Independent Claim 139 words
A robotic manipulator, comprising A. a frame, B. a plurality of arms affixed to said frame, each arm extensible along a longitudinal axis and mounted for rotation about axes parallel to a plane transverse to said longitudinal axis, as well as about an axis transverse to said plane, C. a connector head for attachment to a tool, D. coupling means coupling each said arm to said connector head, said coupling means providing rotation of said connector with respect to each said arm about axes parallel to a plane transverse to the longitudinal axis of said arm and restricting rotation of said connector with respect to at least one of said arms about axes transverse to said plane, E. said manipulator positioning said connector at a desired location and angular orientation by controllably extending said arms and rotating said head.
Claim 2
Dependent Claim 139 words
A robotic manipulator, comprising A. a frame, B. a plurality of arms affixed to said frame, each arm extensible along a longitudinal axis and mounted for rotation about axes parallel to a plane transverse to said longitudinal axis, as well as about an axis transverse to said plane, C. a connector head for attachment to a tool, D. coupling means coupling each said arm to said connector head, said coupling means providing rotation of said connector with respect to each said arm about axes parallel to a plane transverse to the longitudinal axis of said arm and restricting rotation of said connector with respect to at least one of said arms about axes transverse to said plane, E. said manipulator positioning said connector at a desired location and angular orientation by controllably extending said arms and rotating said head.
Claim 3
Dependent Claim 21 words
A manipulator according to claim 1 in which one of said arms is connected to said frame by a doubly-articulated joint.
Claim 4
Dependent Claim 61 words
A manipulator according to claim 1 in which a first of said coupling means comprises a doubly articulated joint having a first portion thereof mounted for rotation with said connector about an axis transverse to a first connector axis and a second portion thereof connected to said arm and mounted for rotation about an axis transverse to said first connector axis.
Claim 5
Dependent Claim 56 words
A manipulator according to claim 3 in which a second and third of said coupling members each includes a first member mounted for rotation with respect to said connector about said first connector axis and a second member connected to said first member and mounted for rotation about an axis transverse to said first connector axis.
Claim 6
Dependent Claim 41 words
A manipulator according to claim 4 in which said second and third coupling members are mounted to rotate said connector about axes orthogonal to said first connector axis in response to rotation of the respective arms attached to the said connector.
Claim 7
Dependent Claim 33 words
A manipulator according to claim 1 in which said axes comprise, for each arm, an axis coincident with said arm and a pair of axes defining a plane transverse to said longitudinal axis.
Claim 8
Dependent Claim 30 words
A manipulator according to claim 6 which includes drive means on at least two of said arms for longitudinally extending said arms and positioning said connector at a predetermined location.
Claim 9
Dependent Claim 23 words
A manipulator according to claim 1 which includes drive means on the ends thereof adjacent said frame for extending and rotating said arms.
Claim 10
Dependent Claim 35 words
A manipulator according to claim 8 in which said drive means include a first motor for extending a corresponding arm and a second motor, operable independently of said first motor, for rotating a corresponding arm.
Claim 11
Dependent Claim 29 words
A manipulator according to claim 1 in which said arms are three in number and are positioned on said frame in tetrahedral relationship for rigidly supporting said connector head.
Claim 12
Dependent Claim 123 words
A robotic manipulator, comprising A. a frame mounting one end of at least three longitudinally extensible arms for motion through a substantial solid angle, pairs of said arms defining separate planes; and B. coupling means joining the other end of each of said arms to a connector for motion through a corresponding substantial solid angle, said coupling means including a first member joined to a first of said arms through a first joint rotatable through a substantial solid angle and second and third members joined to second and third arms, respectively, through respective joints rotatable about non-parallel axes, and means mounting said members for rotation with respect to each other about a common axis transverse to the plane defined by said non-parallel axes.
Claim 13
Dependent Claim 123 words
A robotic manipulator, comprising A. a frame mounting one end of at least three longitudinally extensible arms for motion through a substantial solid angle, pairs of said arms defining separate planes; and B. coupling means joining the other end of each of said arms to a connector for motion through a corresponding substantial solid angle, said coupling means including a first member joined to a first of said arms through a first joint rotatable through a substantial solid angle and second and third members joined to second and third arms, respectively, through respective joints rotatable about non-parallel axes, and means mounting said members for rotation with respect to each other about a common axis transverse to the plane defined by said non-parallel axes.
Claim 14
Dependent Claim 15 words
A manipulator according to claim 11 in which said first joint comprises a universal joint.
Claim 15
Dependent Claim 16 words
A manipulator according to claim 11 in which said first joint comprises a constant velocity joint.
Claim 16
Dependent Claim 32 words
A manipulator according to claim 11 in which each said arm is mounted for rotation with respect to said frame about a first axis coinciding with the longitudinal axis of said arm.
Claim 17
Dependent Claim 34 words
A manipulator according to claim 14 in which said arms are mounted such that a second axis of rotation of each arm is perpendicular to the first axis of rotation of the corresponding arm.
Claim 18
Dependent Claim 36 words
A manipulator according to claim 15 in which said arms are mounted such that a third axis of rotation of each arm is transverse to the first and second axes of rotation of the corresponding arm.
Claim 19
Dependent Claim 27 words
A manipulator according to claim 16 in which said arms are mounted such that the axes of rotation of each said arm intersect at a common center.
Claim 20
Dependent Claim 21 words
A manipulator according to claim 11 in which said arms are mounted on said frame by means of a universal joint.
Claim 21
Dependent Claim 24 words
A manipulator according to claim 11 which includes drive means connected to each arm at the end adjacent said frame for extending said arms.
Claim 22
Dependent Claim 17 words
A manipulator according to claim 19 in which said drive means includes means for rotating said arms.
Claim 23
Dependent Claim 52 words
A manipulator according to claim 11 in which said member is mounted on said arms to define three principal axes of rotation of said connector with respect to said arms, which axes intersect at a common point to thereby decouple the positional equations from the rotational equations of motion of said connector.
Claim 24
Dependent Claim 37 words
A manipulator according to claim 21 which includes first drive means on each said arm for controllably rotating said arms and second drive means on at least two of said arms for controllably extending said arms longitudinally.
Claim 25
Dependent Claim 38 words
A manipulator according to claim 21 which includes drive means on each arm, adjacent the mounting location of said arm on said frame, for controllably positioning said connector by longitudinally extending and rotating each arm by predetermined amounts.
Claim 26
Dependent Claim 127 words
A robotic manipulator comprising A. a connector to be positioned at a selected location and having a head for holding a tool B. a frame C. first, second, and third longitudinally extensible non-coplanar arms, each mounted on said frame for rotation with respect to said frame about a plurality of axes, and D. means coupling each said arm to said connector for rotating said connector head with respect to said arm about at least two separate axes for each arm, said axes including at least a first transverse axis for each arm and including at least a second transverse axis for at least one of the arms, said coupling means restricting rotation of at least one of said arms about at least one axis for said arm.
Claim 27
Dependent Claim 127 words
A robotic manipulator comprising A. a connector to be positioned at a selected location and having a head for holding a tool B. a frame C. first, second, and third longitudinally extensible non-coplanar arms, each mounted on said frame for rotation with respect to said frame about a plurality of axes, and D. means coupling each said arm to said connector for rotating said connector head with respect to said arm about at least two separate axes for each arm, said axes including at least a first transverse axis for each arm and including at least a second transverse axis for at least one of the arms, said coupling means restricting rotation of at least one of said arms about at least one axis for said arm.
Claim 28
Dependent Claim 57 words
A manipulator according to claim 24 in which said coupling means is configured to orient each said axis for intersection at a common point such that the position of said connector is defined by the longitudinal extension of each said arm and the orientation of said connector is defined substantially by the orientation of each said arm.
Claim 29
Dependent Claim 116 words
A manipulator according to claim 24 in which said coupling means comprises first, second and third collars connected to said first, second, and third arms, respectively, and mounted for rotation relative to each other about a first common axis coincident with a first axis of said connector; first and second pivot means interconnecting said first and second arms and said first and second collars, respectively, and mounted to rotate said connector with respect to said arms about axes defined in a plane orthogonal to said first axis; and a universal joint connected to a third arm and providing rotation of said connector about a pair of axes defined in a plane transverse to said first axis.
Claim 30
Dependent Claim 26 words
A manipulator according to claim 26 which includes drive means mounted on at least two of said arms for longitudinally extending said arms by defined amounts.
Claim 31
Dependent Claim 27 words
A manipulator according to claim 26 which includes drive means mounted on each said arm adjacent said frame for rotating each said arm about its longitudinal axis.
Claim 32
Dependent Claim 35 words
A manipulator according to claim 26 which includes drive means mounted on each said arm adjacent said frame for rotating each said arm about said longitudinal axis and for independently extending it along said axis.
Claim 33
Dependent Claim 31 words
A manipulator according to claim 21 which includes an electric motor mounted on each said arm adjacent point of mounting on said frame for rotating said arm about said longitudinal axis.
Claim 34
Dependent Claim 38 words
An articulated structure according to claim 21 which includes at least one electric motor mounted on each said arm adjacent said frame for rotating said arms about said longitudinal axis and for independently extending it along said axis.
Claim 35
Dependent Claim 33 words
A manipulator according to claim 26 in which each said arm about which said connector rotates with respect to said arm is positioned to intersect the other said axes at a common point.
Claim 36
Dependent Claim 40 words
A manipulator according to claim 24 which includes first and second arm brackets connected to first and second arms, respectively, for laterally offsetting the longitudinal axes of the first and second arms from the effective rotation axes of said arms.
Claim 37
Dependent Claim 89 words
A robotic manipulator according to claim 24 in which said coupling means includes: A. first and second connector elements, B. means connecting said first connector element to a first of said arms and providing rotation of said connector about a first axis transverse to said arm but restricting rotation with respect to said arm about a second axis transverse to said arm; C. means connecting said second connector element to a second of said arms and providing rotation of said connector about a first axis transverse to said arm.
Claim 38
Dependent Claim 23 words
A manipulator according to claim 34 in which said connector elements are mounted for rotation respect to each other about a common axis.
Claim 39
Dependent Claim 120 words
A robotic manipulator according to claim 24 in which said coupling means includes: A. first, second and third connector elements, B. means connecting said first connector element to a first arm by means of a controlled rotation element selectively fixing the rotation between said element and said arm about an axis transverse to said arm; C. means interconnecting said second connector element to a second arm by means of a controlled rotation element selectively fixing the rotation between said element and said arm about an axis transverse to said arm; and D. means interconnecting said third connector element to a third arm by means of a controlled rotation element selectively fixing the rotation between said third arm and said head.
Claim 40
Dependent Claim 24 words
A manipulator according to claim 36 in which said connector elements are mounted for rotation with respect to each other about a common axis.
Claim 41
Dependent Claim 32 words
A robotic manipulator according to claim 1 which further comprises drive means on said arms for extending and rotating said arms, and a controller for supplying drive commands to the drive means.
Claim 42
Dependent Claim 125 words
A robotic manipulator comprising A. a frame, B. first, second and third arms, each extensible along a longitudinal arm axis, C. means mounting a first end of each arm for rotation with respect to said frame about a first pair of axes transverse to the respective arm, D. a connector head for attachment to a tool E. means interconnecting a second end of each arm to said connector, said interconnecting means structured to provide rotation of said head with respect to said arms about a first transverse axis with respect to each arm and about at least an additional transverse axis for at least one of said arms and to restrict rotation of said head about at least one axis for at least one arm.
Claim 43
Dependent Claim 125 words
A robotic manipulator comprising A. a frame, B. first, second and third arms, each extensible along a longitudinal arm axis, C. means mounting a first end of each arm for rotation with respect to said frame about a first pair of axes transverse to the respective arm, D. a connector head for attachment to a tool E. means interconnecting a second end of each arm to said connector, said interconnecting means structured to provide rotation of said head with respect to said arms about a first transverse axis with respect to each arm and about at least an additional transverse axis for at least one of said arms and to restrict rotation of said head about at least one axis for at least one arm.
Claim 44
Dependent Claim 125 words
A robotic manipulator comprising A. a frame B. at least three non-coplanar arms, each extensibly connected to said frame at one end thereof and mounted to rotate about axes transverse to the said arm, C. means for controllably extending each arm along the longitudinal axis thereof in response to drive commands applied thereto, D. means coupling each said arm to a connector head at the other end thereof, said coupling means structured to provide rotation of said head with respect to each arm about at least a first arm axis and to provide rotation of said head with respect to at least one of said arms about at least three arm axes, and to restrict rotation of said head about at least one arm axis.
Claim 45
Dependent Claim 125 words
A robotic manipulator comprising A. a frame B. at least three non-coplanar arms, each extensibly connected to said frame at one end thereof and mounted to rotate about axes transverse to the said arm, C. means for controllably extending each arm along the longitudinal axis thereof in response to drive commands applied thereto, D. means coupling each said arm to a connector head at the other end thereof, said coupling means structured to provide rotation of said head with respect to each arm about at least a first arm axis and to provide rotation of said head with respect to at least one of said arms about at least three arm axes, and to restrict rotation of said head about at least one arm axis.
Claim 46
Dependent Claim 90 words
A manipulator according to claim 40 in which said coupling means includes (a) a first coupling member for receiving a tool thereon, said member being connected to rotate with first and second selected arms about their respective torsional axes, connected to rotate with respect to said arms about axes transverse to said torsional axes, and (b) a second coupling member connected to rotate with a third arm about the torsional axis of said arm and connected to rotate with respect to said arm about axes transverse to said torsional axis.
Claim 47
Dependent Claim 21 words
A manipulator according to claim 41 in which said first coupling member includes a motor for rotating a tool connected thereto.
Claim 48
Dependent Claim 19 words
A manipulator according to claim 40 in which said coupling means includes a rotation controller attached to each arm.
Claim 49
Dependent Claim 42 words
A manipulator according to claim 40 in which said coupling means includes at least first, second and third coupling members connected to first, second and third arms, respectively, and controlling rotation of said head about the respective torsional axes of said arms.
Claim 50
Dependent Claim 124 words
A robotic manipulator comprising A. a frame, B. a connector including a head for mounting a workpiece thereon, C. first, second and third arms rotatably mounted on said frame, and extensible to position said head at a selected position in space when coupled thereto, each said arm having associated therewith a torsional axis and first and second axes transverse thereto, D. coupling means interconnecting said arms and said head, said coupling means structured to accommodate rotation of said head about at least one of said axes with respect to each arm and to restrict rotation of said head about at least three of said axes, at least one of which is either provided with controlled rotation thereabout or is parallel to a torsional axis.
Claim 51
Dependent Claim 124 words
A robotic manipulator comprising A. a frame, B. a connector including a head for mounting a workpiece thereon, C. first, second and third arms rotatably mounted on said frame, and extensible to position said head at a selected position in space when coupled thereto, each said arm having associated therewith a torsional axis and first and second axes transverse thereto, D. coupling means interconnecting said arms and said head, said coupling means structured to accommodate rotation of said head about at least one of said axes with respect to each arm and to restrict rotation of said head about at least three of said axes, at least one of which is either provided with controlled rotation thereabout or is parallel to a torsional axis.
Claim 52
Dependent Claim 24 words
A manipulator according to claim 45 in which said coupling means is structured to provide controlled rotation about at least one of said axes.
Claim 53
Dependent Claim 21 words
A manipulator according to claim 46 in which said coupling means restricts rotation about at least one of said torsional axes.
Claim 54
Dependent Claim 21 words
A manipulator according to claim 47 in which said coupling means restricts rotation about at least two of said torsional axes.
Claim 55
Dependent Claim 19 words
A manipulator according to claim 48 in which said coupling means restricts rotation about three of said torsional axes.
Claim 56
Dependent Claim 24 words
A manipulator according to claim 45 in which said coupling means is structured to provide controlled rotation about at least two of said axes.
Claim 57
Dependent Claim 21 words
A manipulator according to claim 50 in which said coupling means restricts rotation about at least one of said torsional axes.
Claim 58
Dependent Claim 21 words
A manipulator according to claim 51 in which said coupling means restricts rotation about at least two of said torsional axes.
Claim 59
Dependent Claim 21 words
A manipulator according to claim 52 in which said coupling means restricts rotation about at least three of said torsional axes.
Claim 60
Dependent Claim 22 words
A manipulator according to claim 45 in which said coupling means is structured to provide controlled rotation about three of said axes.
Claim 61
Dependent Claim 17 words
A manipulator according to claim 54 in which said coupling means restricts rotation about one torsional axis.
Claim 62
Dependent Claim 17 words
A manipulator according to claim 55 in which said coupling means restricts rotation about two torsional axes.
Claim 63
Dependent Claim 17 words
A manipulator according to claim 56 in which said coupling means restricts rotation about three torsional axes.
Claim 64
Dependent Claim 21 words
A manipulator according to claim 45 in which said coupling means includes means restricting rotation about at least one torsional axis.
Claim 65
Dependent Claim 21 words
A manipulator according to claim 45 in which said coupling means includes means restricting rotation about at least two torsional axes.
Claim 66
Dependent Claim 21 words
A manipulator according to claim 45 in which said coupling means includes means restricting rotation about at least three torsional axes.
Claim 67
Dependent Claim 22 words
A manipulator according to claim 60 in which said means restricting rotation comprises means precluding rotation about at least three torsional axes.
Claim 68
Dependent Claim 22 words
A manipulator according to claim 60 in which said means restricting rotation comprises means precluding rotation about at least two torsional axes.
Claim 69
Dependent Claim 36 words
A manipulator according to claim 45 in which said coupling means includes means restricting rotation about a first torsional axis and precluding rotation about second and third transverse axes, said axes being associated with separate arms.

References Cited (Backward Citations)

US2988928A Cited
US3779400A Cited
SU631329A1 Cited
DE2750302A1 Cited
DE2800273A1 Cited
US4407625A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-02-10 1989-08-12 1990-02-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-02-10 1993-08-12 1994-02-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-02-10 1997-08-12 1998-02-11 $7700.00 Window Closed / Lapsed

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