← Back to Patent Explorer
US4568718A Expired / Lapsed US ⏱️ 0.0 years remaining

Polydiorganosiloxane latex

Assignee: Dow Silicones Corp
•
Filing: 1984-06-26
•
Granted: 1986-02-04
•
Expires: 2004-06-26
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract This invention is a method of producing an aqueous latex of crosslinked polydiorganosiloxane. The latex yields an elastomer upon removal of the water. The latex is prepared by homogenizing a mixture of hydroxyl endblocked polydiorganosiloxane; a silane of the formula R a 'Si(OR 3 ) 4-a where R' is a monovalent hydrocarbon radical of up to 12 carbon atoms, R 3 is an alkyl radical of 1 to 6 carbon atoms, a partial hydrolyzate, or mixture of silane and hydrolyzate, and a is 0 or 1; a surface active anionic catalyst of the formulae R 2 C 6 H 4 SO 3 H wherein R 2 is a monovalent hydrocarbon radical of at least 6 carbon atoms, R 2 OSO 2 OH, or ##STR1## wherein R 4 is H or R 2 ; and water. The resulting emulsion is maintained at a temperature of 15° to 30° C. for at least 5 hours at a pH of less than 5 until a crosslinked polymer is formed, then this emulsion is admixed with base to a pH of greater than 7. The resulting emulsion is reinforced by adding greater than 1 part by weight of colloidal silica sol or silsesquioxane to yield a latex. Removal of water from the latex results in a reinforced elastomer. This method yields a latex which can be applied and dried immediately after mixing to yield an elastomer.

Inventors

  • 👤 David J. Huebner
  • 👤 John C. Saam

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 16:07
CPC Classifications
C; C08; C08L; C08L83/00; C08L83/04; C08G; C08G77/00; C08G77/04; C08G77/06; C08G77/02; C08G77/14; C08G77/16; C08G77/20; C08G77/22; C08G77/24; C08G77/70

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 340 words
A method of producing an aqueous latex of crosslinked polydiorganosiloxane consisting essentially of (A) homogenizing immediately after admixing, a mixture consisting essentially of (1) 100 parts by weight of polydiorganosiloxane of the formula HO(R.sub.2 SiO).sub.x H wherein each R is a radical selected from the group consisting of methyl, ethyl, propyl, phenyl, vinyl, allyl, and 3,3,3-trifluoropropyl, and x is an average value in the range of from 3 to 100 inclusive, (2) 0.5 to 15 parts by weight of an alkoxy silicon compound selected from the group consisting of a silane of the formula R.sub.a 'Si(OR.sup.3).sub.4-a where R' is a monovalent hydrocarbon radical having up to 12 carbon atoms, R 3 is an alkyl radical having from 1 to 6 inclusive carbon atoms, and a is 0 or 1; a partial hydrolyzate of the silane where the partial hydrolyzate is soluble in the polydiorganosiloxane (1); and mixtures of silane and partial hydrolyzate, (3) from 20 to 100 millimoles of surface active anionic catalyst per kilogram of polydiorganosiloxane, where said catalyst is selected from the group consisting of a compound of the formula R 2 C 6 H 4 SO 3 H wherein R 2 is a monovalent hydrocarbon radical of at least 6 carbon atoms; a compound of the formula R 2 OSO 2 OH wherein R 2 is as defined above; a compound of the formula ##STR7## wherein R 2 is as defined above and R 4 is hydrogen or R 2 ; and mixtures thereof, and (4) water, to yield an oil-in-water emulsion, then (B) maintaining the emulsion produced in (A) at a temperature of from 15° to 30° C. for at least 5 hours at a pH of less than 5 until a crosslinked polymer emulsion is formed, then (C) admixing sufficient base to raise the pH of the product of (B) to greater than 7, then (D) admixing greater than 1 part by weight of colloidal silica or colloidal silsesquioxane to yield a latex which produces an elastomer upon removal of the water at room temperature.
Claim 2
Independent Claim 340 words
A method of producing an aqueous latex of crosslinked polydiorganosiloxane consisting essentially of (A) homogenizing immediately after admixing, a mixture consisting essentially of (1) 100 parts by weight of polydiorganosiloxane of the formula HO(R.sub.2 SiO).sub.x H wherein each R is a radical selected from the group consisting of methyl, ethyl, propyl, phenyl, vinyl, allyl, and 3,3,3-trifluoropropyl, and x is an average value in the range of from 3 to 100 inclusive, (2) 0.5 to 15 parts by weight of an alkoxy silicon compound selected from the group consisting of a silane of the formula R.sub.a 'Si(OR.sup.3).sub.4-a where R' is a monovalent hydrocarbon radical having up to 12 carbon atoms, R 3 is an alkyl radical having from 1 to 6 inclusive carbon atoms, and a is 0 or 1; a partial hydrolyzate of the silane where the partial hydrolyzate is soluble in the polydiorganosiloxane (1); and mixtures of silane and partial hydrolyzate, (3) from 20 to 100 millimoles of surface active anionic catalyst per kilogram of polydiorganosiloxane, where said catalyst is selected from the group consisting of a compound of the formula R 2 C 6 H 4 SO 3 H wherein R 2 is a monovalent hydrocarbon radical of at least 6 carbon atoms; a compound of the formula R 2 OSO 2 OH wherein R 2 is as defined above; a compound of the formula ##STR7## wherein R 2 is as defined above and R 4 is hydrogen or R 2 ; and mixtures thereof, and (4) water, to yield an oil-in-water emulsion, then (B) maintaining the emulsion produced in (A) at a temperature of from 15° to 30° C. for at least 5 hours at a pH of less than 5 until a crosslinked polymer emulsion is formed, then (C) admixing sufficient base to raise the pH of the product of (B) to greater than 7, then (D) admixing greater than 1 part by weight of colloidal silica or colloidal silsesquioxane to yield a latex which produces an elastomer upon removal of the water at room temperature.
Claim 3
Dependent Claim 34 words
The method of claim 1 in which R' is selected from the group consisting of methyl, ethyl, propyl, and phenyl and R 3 is selected from the group consisting of methyl, ethyl, and propyl.
Claim 4
Dependent Claim 16 words
The method of claim 1 in which R 2 has an average of 12 carbon atoms.
Claim 5
Dependent Claim 37 words
The method of claim 1 in which the alkoxy silicon compound is present in an amount of from 1 to 5 parts by weight and is chosen from the group consisting of ethylorthosilicate, ethylpolysilicate, methyltrimethoxysilane, and phenyltrimethoxysilane.
Claim 6
Dependent Claim 13 words
The method of claim 4 in which the catalyst is dodecylbenzene sulfonic acid.
Claim 7
Dependent Claim 13 words
The method of claim 4 in which the catalyst is hydrogen lauryl sulphate.
Claim 8
Dependent Claim 12 words
The method of claim 4 in which the catalyst is dodecyldiphenyloxidedisulfonic acid.
Claim 9
Dependent Claim 35 words
The method of claim 5 in which (E) is 10 to 50 parts by weight of colloidal silica derived from an aqueous sol and having particle sizes of from about 4 nanometers to 60 nanometers.
Claim 10
Dependent Claim 19 words
The method of claim 8 in which the water is less than 60 percent by weight of the latex.
Claim 11
Dependent Claim 10 words
The aqueous latex produced by the method of claim 1.
Claim 12
Dependent Claim 10 words
The aqueous latex produced by the method of claim 8.
Claim 13
Dependent Claim 10 words
The aqueous latex produced by the method of claim 9.
Claim 14
Dependent Claim 13 words
The elastomer produced by removing the water from the latex of claim 10.
Claim 15
Dependent Claim 13 words
The elastomer produced by removing the water from the latex of claim 11.
Claim 16
Dependent Claim 13 words
The elastomer produced by removing the water from the latex of claim 12.

References Cited (Backward Citations)

US3294725A Cited
US3360491A Cited
US3697469A Cited
US3706695A Cited
US4066594A Cited
US4431982A Cited
US4248751A Cited
US4273634A Cited
US4273813A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-02-03 1989-08-05 1990-02-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-02-03 1993-08-05 1994-02-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-02-03 1997-08-05 1998-02-04 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag