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US4568365A Expired / Lapsed US ⏱️ 0.0 years remaining

Methods of removing contaminants from heated gases

Assignee: Solar Turbines Inc
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Filing: 1982-10-13
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Granted: 1986-02-04
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Expires: 2002-10-13
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Abstract

Abstract Methods of and apparatus for removing contaminants from heated gases by impact separation. The contaminants are collected by adhering them to a moving surface, and they are thereafter removed from that surface.

Inventors

  • 👤 Arthur G. Metcalfe
  • 👤 James C. Napier
  • 👤 William A. Compton

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 13:20
CPC Classifications
B; B01; B01D; B01D45/00; B01D45/04; B01D45/08

Claims Analysis

Total Claims: 28
Claim 1
Independent Claim 144 words
A method for removing contaminants that are particulate solids from heated gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable collection surface into, through, and out of said removal zone; so effecting a flow of gases containing particulate contaminants as aforesaid through said zone as to cause the contaminants associated with said gases to impact as particles against to said collection surface, said gases being sufficiently hot to soften said particles to the extent that they will adhere to said collection surface as they impact against that surface; effecting a flow of the gases from which the contaminants have removed out of said contaminants removal zone; displacing that portion of said collection surface to which contaminants are adhered to a location out of said collection zone; and there removing the contaminants adhering thereto from said surface.
Claim 2
Independent Claim 144 words
A method for removing contaminants that are particulate solids from heated gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable collection surface into, through, and out of said removal zone; so effecting a flow of gases containing particulate contaminants as aforesaid through said zone as to cause the contaminants associated with said gases to impact as particles against to said collection surface, said gases being sufficiently hot to soften said particles to the extent that they will adhere to said collection surface as they impact against that surface; effecting a flow of the gases from which the contaminants have removed out of said contaminants removal zone; displacing that portion of said collection surface to which contaminants are adhered to a location out of said collection zone; and there removing the contaminants adhering thereto from said surface.
Claim 3
Independent Claim 148 words
A method of removing particulate contaminants from hot gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable collection surface into, through, and out of said removal zone; effecting a flow of hot gases containing particulate contaminants as aforesaid into said zone and then through a turn that the particulate contaminants associated with said hot gases cannot make, whereby the particulate contaminants will impact against said collection surface, said gases being sufficiently hot to soften said particulate comtaminants to the extend that they will adhere to said collection surface as they impact against that surface; effecting a flow of the gases from which the contaminants have been removed out of said contaminants removal zone; effecting movement of said collection surface and the particulate contaminants adhered thereto out of said contaminants removal zone; and thereafter dislodging adhered particles from said collection surface.
Claim 4
Independent Claim 148 words
A method of removing particulate contaminants from hot gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable collection surface into, through, and out of said removal zone; effecting a flow of hot gases containing particulate contaminants as aforesaid into said zone and then through a turn that the particulate contaminants associated with said hot gases cannot make, whereby the particulate contaminants will impact against said collection surface, said gases being sufficiently hot to soften said particulate comtaminants to the extend that they will adhere to said collection surface as they impact against that surface; effecting a flow of the gases from which the contaminants have been removed out of said contaminants removal zone; effecting movement of said collection surface and the particulate contaminants adhered thereto out of said contaminants removal zone; and thereafter dislodging adhered particles from said collection surface.
Claim 5
Independent Claim 134 words
A method of removing particulate contaminants from hot gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable collection surfacw into, through, and out of said removal zone; so effecting a flow of gases containing particulate contaminants as aforesaid through said zone as will result in the particulate contaminants associated with said gases impacting against said collection surface; effecting a flow of the gases from which the contaminants have been removed out of said contaminants removal zone; and promoting the adherence of said particulate contaminants to said collection surface by coating said surface with a material that exhibits adhesive properties at temperature of 760° F. or higher, said material being applied to said surface prior to the impacting thereon of the gases contaminated with the particulate contaminants.
Claim 6
Independent Claim 134 words
A method of removing particulate contaminants from hot gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable collection surfacw into, through, and out of said removal zone; so effecting a flow of gases containing particulate contaminants as aforesaid through said zone as will result in the particulate contaminants associated with said gases impacting against said collection surface; effecting a flow of the gases from which the contaminants have been removed out of said contaminants removal zone; and promoting the adherence of said particulate contaminants to said collection surface by coating said surface with a material that exhibits adhesive properties at temperature of 760° F. or higher, said material being applied to said surface prior to the impacting thereon of the gases contaminated with the particulate contaminants.
Claim 7
Dependent Claim 53 words
A method for removing particulate contaminants from hot gases as defined in claim 3 wherein the material with which the collection surface is coated comprises at least one composition which is capable of entraining vapor phase cations and is therefore capable of minimizing hot corrosion by particulate contaminants in the cleaned up gases.
Claim 8
Dependent Claim 41 words
A method of removing particulate contaminants from hot gases as defined in claim 3 wherein the material with which the collection surface is coated is applied thereto in the form of a powder having a minimum particle size of 0.5 mm.
Claim 9
Dependent Claim 29 words
A method of removing contaminants from hot gases as defined in claim 3 wherein the material with which the collection surface is coated is applied thereto by flame spraying.
Claim 10
Dependent Claim 44 words
A method of removing contaminants from hot gases as defined in claim 3 wherein the material with which the collection surface is coated is applied thereto by first melting the material and then forcing it by fluid pressure through a nozzle onto said surface.
Claim 11
Dependent Claim 38 words
A method of removing particulate contaminants from hot gases as defined in claim 3 wherein the material with which said collection surface is coated is removed therefrom at a contaminants to material ratio of not less than 1:1.
Claim 12
Dependent Claim 36 words
A method of removing pariticulate contaminants from hot gases as defined in claim 3 wherein alkalis are removed from said hot gases by reacting said alkalis with the material with which the collection surface is coated.
Claim 13
Independent Claim 164 words
A method of removing particulate contaminants from hot gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable collection surface into, through, and out of said removal zone; so effecting a flow of gases containing particulate contaminants as aforesaid through said zone as will result in the particulate contaminants associated with said gases impacting against said collection surface; effecting a flow of the gases from which the contaminants have been removed out of said contaminants removal zone; and promoting the adherence of said particulate contaminants to said collection surface by coating said surface with a material that exhibits adhesive properties at temperatures approximating those prevailing in the vicinity of said collection surface, said material being applied to said surface prior to the impacting thereon of the gases contaminated with the particulate contaminants and said material being a glass having a viscosity of 10 3 to 10 4 poises at a temperature in the range of 1400°-1700° F.
Claim 14
Independent Claim 164 words
A method of removing particulate contaminants from hot gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable collection surface into, through, and out of said removal zone; so effecting a flow of gases containing particulate contaminants as aforesaid through said zone as will result in the particulate contaminants associated with said gases impacting against said collection surface; effecting a flow of the gases from which the contaminants have been removed out of said contaminants removal zone; and promoting the adherence of said particulate contaminants to said collection surface by coating said surface with a material that exhibits adhesive properties at temperatures approximating those prevailing in the vicinity of said collection surface, said material being applied to said surface prior to the impacting thereon of the gases contaminated with the particulate contaminants and said material being a glass having a viscosity of 10 3 to 10 4 poises at a temperature in the range of 1400°-1700° F.
Claim 15
Dependent Claim 71 words
A method of removing contaminants from hot gases as defined in claim 10 wherein the material with which the collection surface is coated is a soda lime glass modified by the addition of an alkali or alkaline metal carbonate thereto in an amount effective to reduce the viscosity of the glass to 10 3 to 10 4 poises at a temperature in the range of 1400° to 1700° F. as aforesaid.
Claim 16
Dependent Claim 73 words
A method of removing contaminants from hot gases as defined in claim 10 in which the material with which said collection surface is coated is a soda lime silica glass modified by an alteration of the content of monovalent anions and/or cations therein to an extent sufficient to make the viscosity of said glass 10 3 to 10 4 poises at a temperature in the range of 1400° to 1700° F. as aforesaid.
Claim 17
Dependent Claim 20 words
A method of removing particulate contaminants from hot gases as defined in claim 12 wherein the monovalent ion is fluoride.
Claim 18
Independent Claim 121 words
A method of removing particulate contaminants from hot gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable collection surface into, through, and out of said removal zone; effecting a flow of gases containing particulate contaminants as aforesaid through said zone that will result in particulate contaminants associated with said gases impacting against said collection surfaces; effecting a flow of the gases from which the particulate contaminantes have been removed out of the contaminants removal zone; and promoting the adherence of the particulate contaminants to said collection surface by adding to the hot gases being cleaned a material that possesses adhesive qualities at temperatures approximating those prevailing in the vicinity of said collection surface.
Claim 19
Independent Claim 121 words
A method of removing particulate contaminants from hot gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable collection surface into, through, and out of said removal zone; effecting a flow of gases containing particulate contaminants as aforesaid through said zone that will result in particulate contaminants associated with said gases impacting against said collection surfaces; effecting a flow of the gases from which the particulate contaminantes have been removed out of the contaminants removal zone; and promoting the adherence of the particulate contaminants to said collection surface by adding to the hot gases being cleaned a material that possesses adhesive qualities at temperatures approximating those prevailing in the vicinity of said collection surface.
Claim 20
Dependent Claim 57 words
A method of removing particulate contaminants from hot gases as defined in claim 14 wherein the material added to the hot gases being cleaned to promote the adherence of the particulate contaminants to the collection surface is ash obtained by burning a finely powdered coal having an initial softening temperature of not more than about 1093° C.
Claim 21
Independent Claim 161 words
A method of removing particulate contaminants from hot gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable collection surface into, through, and out of said removal zone; so effecting a flow of gases containing particulate contaminants as aforesaid through said zone as will result in the particulate contaminants associated with said gases impacting against said collection surface; effecting a flow of the gases from which the contaminants have been removed out of said contaminants removal zone; and promoting the adherence of said particulate contaminants to said collection surface by coating said surface with a material that exhibits adhesive properties at temperatures approximating those prevailing in the vicinity of said collection surface, said material being applied to said surface prior to the impacting thereon of the gases contaminated with the particulate contaminants and said material being a glass porcelain enamel having a glass former to cation ratio in the range of 1.5 to 3.
Claim 22
Independent Claim 161 words
A method of removing particulate contaminants from hot gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable collection surface into, through, and out of said removal zone; so effecting a flow of gases containing particulate contaminants as aforesaid through said zone as will result in the particulate contaminants associated with said gases impacting against said collection surface; effecting a flow of the gases from which the contaminants have been removed out of said contaminants removal zone; and promoting the adherence of said particulate contaminants to said collection surface by coating said surface with a material that exhibits adhesive properties at temperatures approximating those prevailing in the vicinity of said collection surface, said material being applied to said surface prior to the impacting thereon of the gases contaminated with the particulate contaminants and said material being a glass porcelain enamel having a glass former to cation ratio in the range of 1.5 to 3.
Claim 23
Independent Claim 149 words
A method of removing particulate contaminants from hot gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable collection surface into, through, and out of said removal zone; so effecting a flow of gases containing particulate contaminants as aforesaid through said zone as will result in the particulate contaminants associated with said gases impacting against said collection surface; effecting a flow of the gases from which the particulate contaminants have been removed out of the contaminants removal zone; and promoting the adherence of said particulate contaminants to said collection surface by coating said surface with a material that exhibits adhesive properties at temperatures approximating those prevailing in the vicinity of said collection surface, said material being applied to said surface prior to the impacting thereon of the gases contaminated with the particulate contaminants and said material having at least two glassy components.
Claim 24
Independent Claim 149 words
A method of removing particulate contaminants from hot gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable collection surface into, through, and out of said removal zone; so effecting a flow of gases containing particulate contaminants as aforesaid through said zone as will result in the particulate contaminants associated with said gases impacting against said collection surface; effecting a flow of the gases from which the particulate contaminants have been removed out of the contaminants removal zone; and promoting the adherence of said particulate contaminants to said collection surface by coating said surface with a material that exhibits adhesive properties at temperatures approximating those prevailing in the vicinity of said collection surface, said material being applied to said surface prior to the impacting thereon of the gases contaminated with the particulate contaminants and said material having at least two glassy components.
Claim 25
Independent Claim 149 words
A method of removing particulate contaminants from hot gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable collection surface into, through, and out of said removal zone; so effecting a flow of gases containing particulate contaminants as aforesaid through said zone as will result in the particulate contaminants associated with said gases impacting against said collection surface; effecting a flow of the gases from which the particulate contaminants have been removed out of the contaminants removal zone; and promoting the adherence of said particulate contaminants to said collection surface by coating said surface with a material that exhibits adhesive properties at temperatures approximating those prevailing in the vicinity of said collection surface, said material being applied to said surface prior to the impacting thereon of the gases contaminatd with the particulate contaminants and said material comprising a porous or gassy glass.
Claim 26
Independent Claim 149 words
A method of removing particulate contaminants from hot gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable collection surface into, through, and out of said removal zone; so effecting a flow of gases containing particulate contaminants as aforesaid through said zone as will result in the particulate contaminants associated with said gases impacting against said collection surface; effecting a flow of the gases from which the particulate contaminants have been removed out of the contaminants removal zone; and promoting the adherence of said particulate contaminants to said collection surface by coating said surface with a material that exhibits adhesive properties at temperatures approximating those prevailing in the vicinity of said collection surface, said material being applied to said surface prior to the impacting thereon of the gases contaminatd with the particulate contaminants and said material comprising a porous or gassy glass.
Claim 27
Independent Claim 157 words
A method of removing particulate contaminants from hot gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable coolection surface into, through, and out of said removal zone; so effecting a flow of gases containing particulate contaminants as aforesaid through said zone as will result in the particulate contaminants associated with said gases impacting against said collection surface; effecting a flow of the gases from which the particulate contaminants have been removed out of the contaminants removal zone; and promoting the adherence of said particulate contaminants to said collection surface by coating said surface with a material that exhibits adhesive properties at temperatures approximating those prevailing in the vicinity of said collection surface, said material being applied to said surface prior to the impacting thereon of the gases contaminated with the particulate contaminants and said material being a mixture of a soda lime silica glass and a vitreous enamel frit.
Claim 28
Independent Claim 157 words
A method of removing particulate contaminants from hot gases which comprises the steps of: providing a contaminants removal zone; effecting the movement of an impactable coolection surface into, through, and out of said removal zone; so effecting a flow of gases containing particulate contaminants as aforesaid through said zone as will result in the particulate contaminants associated with said gases impacting against said collection surface; effecting a flow of the gases from which the particulate contaminants have been removed out of the contaminants removal zone; and promoting the adherence of said particulate contaminants to said collection surface by coating said surface with a material that exhibits adhesive properties at temperatures approximating those prevailing in the vicinity of said collection surface, said material being applied to said surface prior to the impacting thereon of the gases contaminated with the particulate contaminants and said material being a mixture of a soda lime silica glass and a vitreous enamel frit.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-02-03 1989-08-05 1990-02-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-02-03 1993-08-05 1994-02-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-02-03 1997-08-05 1998-02-04 $7700.00 Window Closed / Lapsed

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