Process of fabricating a portion of an optical fiber capable of reflecting predetermined wavelength bands of light

Claim 2

A process of fabricating gratings in an optical fiber comprising: removing the outer layers of an optical fiber to a depth wherein evanescent waves are encountered; coating the fiber with a photoresist; exposing the photoresist to interfering beams of light having a predetermined spatial separation so as to fabricate a plurality of exposure peaks in the photoresist; developing the photoresist; removing the soluble portions of the photoresist; and etching the optical fiber with an ion beam.

Claim 3

The process according to claim 1 wherein the photoresist is a positive photoresist.

Claim 4

The process according to claim 2 wherein the interfering beams of light are from a coherent light source.

Claim 5

The process according to claim 3 wherein the coherent light source is a krypton laser.

Claim 6

The process according to claim 4 wherein the optical fiber is coated with a primer material prior to coating with a photoresist.

Claim 7

The process according to claim 4 wherein the spacing of the exposure peaks is about 0.3 micrometer and the fiber is capable of reflecting light having a wavelength of about 0.83 micrometer.

Claim 8

The process according to claim 5 wherein the coating of the optical fiber with a primer is done by vapor deposition.

Claim 9

The process according to claim 4 wherein the optical fiber is ion beam etched to offset a core within the optical fiber from the center of a cladding surrounding said core prior to chemically etching the fiber to a depth wherein evanescent waves are encountered.

Claim 10

The process according to claim 8 wherein the extent of etching is monitored by periodically removing the fiber from the etchant solution and contacting a portion of the etched fiber with a wick containing a higher index of refraction material than the fiber while injecting light into an end of the optical fiber and monitoring the light output from the opposite end of the optical fiber.

Claim 11

The process according to claim 8 which further comprises exposing the fiber with a flat exposure after developing the exposed photoresist.

Claim 12

The process according to claim 10 which further comprises a soft bake of the photoresist prior to exposure.

Claim 13

The process according to claim 11 wherein the exposure is from about 1 to about 5 seconds.

Claim 14

The process according to claim 12 which further comprises removing the remaining photoresist on the fiber after ion beam etching.

Claim 15

The process according to claim 13 wherein the extent of etching is monitored by periodically removing the fiber from the etchant solution and contacting a portion of the etched fiber with a wick containing a higher index of refraction material than the fiber while injecting light into an end of the optical fiber and monitoring the light output from the opposite end of the optical fiber.

Claim 16

The process according to claim 14 wherein the coating of the optical fiber with a primer is done by vapor deposition and preceeds the coating with photoresist.

Claim 17

A process of fabricating a grating in an optical fiber comprising: removing the outer protective jacket of an optical; etching a portion of the optical fiber having its outer protective jacket removed in an ion beam etcher for a sufficient time to fabricate an optical fiber wherein the central core is offset with respect to the cladding over that portion of the optical fiber that was etched; etching chemically the cladding of the optical fiber to a depth wherein evanescent waves are encountered; coating the etched portion of the optical fiber with a photoresist primer; coating the primed optical fiber with photoresist; exposing the photoresist to interfering beams of light having a predetermined spatial separation so as to fabricate a plurality of exposure peaks in the photoresist; developing the photoresist; removing the soluble portions of the photoresist; etching the optical fiber with an ion beam so as to form gratings in the optical fiber; and removing the remaining photoresist on the optical fiber.

Claim 18

A process of fabricating a grating in an optical fiber comprising: removing the outer protective jacket of an optical; etching a portion of the optical fiber having its outer protective jacket removed in an ion beam etcher for a sufficient time to fabricate an optical fiber wherein the central core is offset with respect to the cladding over that portion of the optical fiber that was etched; etching chemically the cladding of the optical fiber to a depth wherein evanescent waves are encountered; coating the etched portion of the optical fiber with a photoresist primer; coating the primed optical fiber with photoresist; exposing the photoresist to interfering beams of light having a predetermined spatial separation so as to fabricate a plurality of exposure peaks in the photoresist; developing the photoresist; removing the soluble portions of the photoresist; etching the optical fiber with an ion beam so as to form gratings in the optical fiber; and removing the remaining photoresist on the optical fiber.

Claim 19

The process according to claim 16 wherein the spatial separation of the interfering beams of light is adjusted to fabricate the plurality of exposure peaks having a separation such that twice separation of the peaks times the index of refraction of the cladding determines the wavelength at which light will be reflected by the gratings.

Claim 20

The process according to claim 17 wherein the peaks are adjusted to reflect light having a wavelength of about 1.3 micrometers.

Claim 21

The process according to claim 18 wherein the gratings are formed in that portion of the optical fiber closest to the outer portion of the cladding.

Claim 22

The process according to claim 19 wherein the gratings are formed from about one-third to about one-half of the way around the circumference of the optical fiber.