Multiple-use shaft for toy

Claim 2

In combination with a toy vehicle having driven supporting wheels and including a journal box, the improvement which comprises; a first multiple-use shaft rotatably mounted to said journal box in bearing surfaces formed in said journal box, said first multiple-use shaft having a generally cylindrical shape with a series of longitudinally arranged grooves in the outer surface running parallel to the axis of said first shaft along the entire length thereof, each of the grooves having a cross-sectional shape adapted to mate with both gear teeth and keys, the edges of each groove formed by the intersection of the walls thereof with the cylindrical surface being radiused to eliminate gouging of said bearing surfaces, and the outer cylindrical surface being adapted to serve as a bearing surface contacting and coacting with said bearing surfaces; a first internally splined gear having teeth for engaging another gear and being slidably mounted on said first multiple use shaft by the fitting of the internal splines in the grooves of said first multiple-use shaft, wherein said first shaft is journalled to said box at each end of said first shaft, wherein each of said ends of said first shaft is ring staked and wherein two of said supporting wheels are shrunk-fit, one to each end of said first shaft, each of said wheels including internal splines engaging associated ones of said first series of grooves on said first shaft.

Claim 3

The combination recited in claim 1 wherein said first internally-splined gear is a drive shaft gear.

Claim 4

In combination with a toy vehicle having driven supporting wheels and including a journal box, the improvement which comprises; a first multiple-use shaft rotatably mounted to said journal box in bearing surfaces formed in said journal box, said first multiple-use shaft having a generally cylindrical shape with a series of longitudinally arranged grooves in the outer surface running parallel to the axis of said first shaft along the entire length thereof, each of the grooves having a cross-sectional shape adapted to mate with both gear teeth and keys, the edges of each groove formed by the intersection of the walls thereof with the cylindrical surface being radiused to eliminate gouging of said bearing surfaces, and the outer cylindrical surface being adapted to serve as a bearing surface contacting and coacting with said bearing surfaces; a first internally splined gear having teeth for engaging another gear and being slidably mounted on said first multiple-use shaft by the fitting of the internal splines in the grooves of said first multiple-use shaft, wherein said journal box is provided with first, second and third journals, said first and second journals being aligned along a first axis, said third journal lying along a second axis normal to said first axis, wherein said improvement also includes: said first shaft being rotatably mounted to said third journal, wherein said first gear is outside said journal box and a second multiple-use shaft having a generally cylindrical shape with a second series of longitudinally arranged grooves in the outer surface running parallel to the axis of the shaft, each of said second series of grooves having a cross-sectional shape adapted to mate with both gear teeth and keys, the edges of each groove of said second series of grooves formed by the intersection of the walls thereof with the cylindrical surface being radiused to eliminate gouging of bearing surfaces, and the outer cylindrical surface of said second shaft being adapted to serve as a bearing surface, said second shaft having first and second ends, said second shaft being journalled to said first journal adjacent one of said ends and to said second journal adjacent the other of said ends; a second internally splined gear slidably mounted on said first shaft in said second series of grooves inside of said journal box; and a third internally splined gear slidably mounted on said second shaft by the fitting of the internal splines thereof in said second series of grooves inside of said journal box in driving engagement with said second gear.

Claim 5

In combination with a toy vehicle having driven supporting wheels and including a journal box, the improvement which comprises; a first multiple-use shaft rotatably mounted to said journal box in bearing surfaces formed in said journal box, said first multiple-use shaft having a generally cylindrical shape with a series of longitudinally arranged grooves in the outer surface running parallel to the axis of said first shaft along the entire length thereof, each of the grooves having a cross-sectional shape adapted to mate with both gear teeth and keys, the edges of each groove formed by the intersection of the walls thereof with the cylindrical surface being radiused to eliminate gouging of said bearing surfaces, and the outer cylindrical surface being adapted to serve as a bearing surface contacting and coacting with said bearing surfaces; a first internally splined gear having teeth for engaging another gear and being slidably mounted on said first multiple-use shaft by the fitting of the internal splines in the grooves of said first multiple-use shaft, wherein said journal box is provided with first, second and third journals, said first and second journals being aligned along a first axis, said third journal lying along a second axis normal to said first axis, wherein said improvement also includes: said first shaft being rotatably mounted to said third journal, wherein said first gear is outside said journal box and a second multiple-use shaft having a generally cylindrical shape with a second series of longitudinally arranged grooves in the outer surface running parallel to the axis of the shaft, each of said second series of grooves having a cross-sectional shape adapted to mate with both gear teeth and keys, the edges of each groove of said second series of grooves formed by the intersection of the walls thereof with the cylindrical surface being radiused to eliminate gouging of bearing surfaces, and the outer cylindrical surface of said second shaft being adapted to serve as a bearing surface, said second shaft having first and second ends, said second shaft being journalled to said first journal adjacent one of said ends and to said second journal adjacent the other of said ends; a second internally splined gear slidably mounted on said first shaft in said second series of grooves inside of said journal box; and a third internally splined gear slidably mounted on said second shaft by the fitting of the internal splines thereof in said second series of grooves inside of said journal box in driving engagement with said second gear.

Claim 6

The combination recited in claim 3 including a wheel mounted on each end of said second shaft.

Claim 7

The combination recited in claim 4 wherein said first and second ends of said second shaft are provided with ring stakes, wherein each of said wheels includes a hub having internal splines engaged in associated ones of said grooves on said second shaft with the internal wall of each hub being shrunk-fit to associated ones of said ring stakes.