Crimp-on connector for flat cable

Claim 2

A crimp-on connector for a flat cable, said connector comprising opposed cable mounting and contact ends, said cable mounting end including an elongated generally planar support portion, a plurality of barbs extending generally perpendicular to said support portion and adjacent to the longitudinal axis thereof with alternate barbs being disposed on opposite sides of said longitudinal axis and a longitudinal alignment lance extending from said support portion intermediate said barbs and said contact end, whereby said longitudinal alignment lance enables a precise longitudinal positioning of the connector relative to the cable and whereby the barbs are operative to pierce through and mount on the cable.

Claim 3

A connector as in claim 1 wherein the contact end of said connector includes a longitudinally extending base and a plurality of brackets extending upwardly from opposed sides of said base, whereby said brackets are operative to align and retain said connector.

Claim 4

A connector as in claim 2 wherein said contact end includes a spring finger connected to and extending from said base intermediate opposed brackets thereon, whereby said spring finger enables electrical connection of said contact end to a plug.

Claim 5

A connector as in claim 2 wherein said contact end includes a longitudinally extending plug of generally U-shaped cross-section at the end of said connector most distant from said cable mounting end.

Claim 6

A connector as in claim 4 wherein the U-shaped plug includes a bottom wall and a pair of opposed upstanding side walls, said bottom wall of said plug being parallel to but offset from the base of said contact end.

Claim 7

A connector as in claim 4 wherein the cross-section of said plug is approximately square.

Claim 8

A connector as in claim 1 further including a carrier strip removably attached to said connector at the cable mounting end thereof.

Claim 9

A connector as in claim 7 wherein the carrier strip is perpendicular to the longitudinal axis of the cable mounting end.

Claim 10

An array of connectors for mounting on a flat cable having a plurality of parallel conductors with the respective spacing between adjacent conductors being equal across said flat cable, said array of connectors including a carrier strip and a plurality of spaced apart connectors detachably connected to said carrier strip and extending perpendicular thereto, the spacing between adjacent connectors on said carrier strip being substantially equal to the spacing between the conductors in the flat cable, each said connector in said array including elongated opposed cable mounting and contact ends, said cable mounting end being disposed adjacent the carrier strip and including a generally planar support portion, a longitudinal alignment lance extending upwardly from said support portion and a plurality of barbs disposed intermediate said longitudinal alignment lance and said carrier strip, said barbs being adapted to extend through the flat cable and one conductor therein, whereby the connectors in said array can be simultaneously longitudinally aligned with the flat cable by the longitudinal alignment lances thereof.

Claim 11

An array of connectors for mounting on a flat cable having a plurality of parallel conductors with the respective spacing between adjacent conductors being equal across said flat cable, said array of connectors including a carrier strip and a plurality of spaced apart connectors detachably connected to said carrier strip and extending perpendicular thereto, the spacing between adjacent connectors on said carrier strip being substantially equal to the spacing between the conductors in the flat cable, each said connector in said array including elongated opposed cable mounting and contact ends, said cable mounting end being disposed adjacent the carrier strip and including a generally planar support portion, a longitudinal alignment lance extending upwardly from said support portion and a plurality of barbs disposed intermediate said longitudinal alignment lance and said carrier strip, said barbs being adapted to extend through the flat cable and one conductor therein, whereby the connectors in said array can be simultaneously longitudinally aligned with the flat cable by the longitudinal alignment lances thereof.

Claim 12

An array as in claim 9 wherein the contact end of each said connector defines a plug.

Claim 13

An array as in claim 9 wherein said barbs extend generally perpendicular to said support surface and are disposed such that each said barb is adjacent the longitudinal axis of said connector but with alternate ones of said barbs being disposed on opposite sides of said longitudinal axis.

Claim 14

An array as in claim 11 wherein the contact end of each said connector defines a socket.

Claim 15

An electrical connector assembly for mounting to at least one conductor of a flat cable, said assembly comprising: at least one non-conductive housing unit having opposed top and bottom walls and opposed side walls defining an elongated generally rectangular passage extending entirely therethrough, said housing unit further including a window extending through the bottom wall; and at least one elongated connector formed from a single piece of metallic material and dimensioned to be slidably inserted in the passage of said housing, said connector including opposed cable mounting and contact ends, said cable mounting end including a generally planar support portion for mounting against the cable, a plurality of barbs extending generally perpendicularly from the support portion and adapted to extend through the conductor and engage the cable, and a longitudinal alignment lance extending out of the plane of said support portion and disposed intermediate said barbs and said contact end, said longitudinal alignment lance being adapted to engage the end of the cable, said contact end including a longitudinally extending base extending from said support portion of said cable mounting end, a locking lance connected to and extending angularly down from said base and dimensioned and located to engage the window when the connector is inserted in the housing and a plurality of brackets extending upwardly from opposed sides of said base, and dimensioned to engage at least the side and bottom walls of the housing.

Claim 16

An electrical connector assembly for mounting to at least one conductor of a flat cable, said assembly comprising: at least one non-conductive housing unit having opposed top and bottom walls and opposed side walls defining an elongated generally rectangular passage extending entirely therethrough, said housing unit further including a window extending through the bottom wall; and at least one elongated connector formed from a single piece of metallic material and dimensioned to be slidably inserted in the passage of said housing, said connector including opposed cable mounting and contact ends, said cable mounting end including a generally planar support portion for mounting against the cable, a plurality of barbs extending generally perpendicularly from the support portion and adapted to extend through the conductor and engage the cable, and a longitudinal alignment lance extending out of the plane of said support portion and disposed intermediate said barbs and said contact end, said longitudinal alignment lance being adapted to engage the end of the cable, said contact end including a longitudinally extending base extending from said support portion of said cable mounting end, a locking lance connected to and extending angularly down from said base and dimensioned and located to engage the window when the connector is inserted in the housing and a plurality of brackets extending upwardly from opposed sides of said base, and dimensioned to engage at least the side and bottom walls of the housing.

Claim 17

An assembly as in claim 13 wherein said side walls are characterized by a slot extending from the rear end of said housing unit to a point intermediate said front and rear ends, said slot being dimensioned to receive the flat cable.

Claim 18

An assembly as in claim 13 further including a lip extending upwardly from the bottom wall of said housing unit adjacent the front end thereof.

Claim 19

An assembly as in claim 13 wherein said housing unit includes a pair of ribs disposed in said passage respectively adjacent to the connection of said top wall to the opposed side walls, said ribs being spaced from the bottom wall of said housing unit.

Claim 20

An assembly as in claim 16 wherein each said bracket is disposed adjacent one said side wall of said housing and extends substantially the entire distance between the bottom wall of said housing and one of said ribs.

Claim 21

An assembly as in claim 13 comprising a plurality of said connectors and said housing units.

Claim 22

An assembly as in claim 18 wherein the housing units are detachably joined to one another along adjacent side walls thereof.