Gas pressurized shock absorber assembly

Claim 1

A method for gas pressurizing a sealed completely assembled, but unpressurized, shock absorber assembly, said assembly having a pressure tube, a piston reciprocatable in said pressure tube, a piston rod affixed to said piston and reciprocatable with respect to said pressure tube and a weldable metallic reserve tube coaxial with and radially outwardly spaced from said pressure tube, said pressure tube and said reserve tube being sealingly engaged to form a sealed unit containing a liquid and having a substantially liquid free space, said method comprising the following steps performed in succession in a gas pressurizing apparatus: (a) placing said shock absorber assembly in a fixed position in a moveable holding fixture with the piston rod extended, in a said gas pressurizing apparatus; (b) piercing an opening in said reserve tube said opening being contiguous with said liquid free space; (c) placing said pierced opening in sealed fluid flow communication with a working chamber of said gas pressurizing apparatus; (d) passing a pressurizing fluid through said working chamber and said opening into said liquid free space; (e) placing a continuous annular portion of a weldable plug in contact with a continuous annular portion of the exterior of said reserve tube surrounding said pierced opening; (f) welding said plug to said reserve tube to seal said pierced opening for maintaining said shock absorber gas pressurized; and (g) removing said assembly from said holding fixture.

Claim 2

A method for gas pressurizing a sealed completely assembled, but unpressurized, shock absorber assembly, said assembly having a pressure tube, a piston reciprocatable in said pressure tube, a piston rod affixed to said piston and reciprocatable with respect to said pressure tube and a weldable metallic reserve tube coaxial with and radially outwardly spaced from said pressure tube, said pressure tube and said reserve tube being sealingly engaged to form a sealed unit containing a liquid and having a substantially liquid free space, said method comprising the following steps performed in succession in a gas pressurizing apparatus: (a) placing said shock absorber assembly in a fixed position in a moveable holding fixture with the piston rod extended, in a said gas pressurizing apparatus; (b) piercing an opening in said reserve tube said opening being contiguous with said liquid free space; (c) placing said pierced opening in sealed fluid flow communication with a working chamber of said gas pressurizing apparatus; (d) passing a pressurizing fluid through said working chamber and said opening into said liquid free space; (e) placing a continuous annular portion of a weldable plug in contact with a continuous annular portion of the exterior of said reserve tube surrounding said pierced opening; (f) welding said plug to said reserve tube to seal said pierced opening for maintaining said shock absorber gas pressurized; and (g) removing said assembly from said holding fixture.

Claim 3

A method for gas pressurizing a sealed completely assembled, but unpressurized, shock absorber assembly, said assembly having a pressure tube, a piston reciprocatable in said pressure tube, a piston rod affixed to said piston and reciprocatable with respect to said pressure tube and a weldable metallic reserve tube coaxial with and radially outwardly spaced from said pressure tube, said pressure tube and said reserve tube being sealingly engaged to form a sealed unit containing a liquid and having a substantially liquid free space, said method comprising the following steps performed in succession in a gas pressurizing apparatus having at least three work stations: (a) placing said shock absorber assembly in a fixed position in a moveable holding fixture with said piston rod extended, at a first work station in said gas pressurizing apparatus; (b) moving said fixture to a piercing work station; (c) at said piercing station, piercing a opening in said reserve tube, said opening being contiguous with said liquid free space; (d) moving said fixture to a pressurizing and welding station; (e) at said pressurizing and welding station; (1) placing said pierced opening in sealed fluid flow communication with a working chamber of said pressurizing and welding station; (2) passing a pressurizing fluid through said working chamber and said opening into said liquid free space; (3) placing a continuous annular portion of a weldable plug in contact with a continuous annular portion of the exterior of said reserve tube surrounding said pierced opening; and (4) welding said plug to said outer shell to seal said pierced opening for maintaining said shock absorber gas pressurized; and (f) removing said assembly from said holding fixture.

Claim 4

A method for gas pressurizing a sealed completely assembled, but unpressurized, shock absorber assembly, said assembly having a pressure tube, a piston reciprocatable in said pressure tube, a piston rod affixed to said piston and reciprocatable with respect to said pressure tube and a weldable metallic reserve tube coaxial with and radially outwardly spaced from said pressure tube, said pressure tube and said reserve tube being sealingly engaged to form a sealed unit containing a liquid and having a substantially liquid free space, said method comprising the following steps performed in succession in a gas pressurizing apparatus having at least three work stations: (a) placing said shock absorber assembly in a fixed position in a moveable holding fixture with said piston rod extended, at a first work station in said gas pressurizing apparatus; (b) moving said fixture to a piercing work station; (c) at said piercing station, piercing a opening in said reserve tube, said opening being contiguous with said liquid free space; (d) moving said fixture to a pressurizing and welding station; (e) at said pressurizing and welding station; (1) placing said pierced opening in sealed fluid flow communication with a working chamber of said pressurizing and welding station; (2) passing a pressurizing fluid through said working chamber and said opening into said liquid free space; (3) placing a continuous annular portion of a weldable plug in contact with a continuous annular portion of the exterior of said reserve tube surrounding said pierced opening; and (4) welding said plug to said outer shell to seal said pierced opening for maintaining said shock absorber gas pressurized; and (f) removing said assembly from said holding fixture.

Claim 10

A method for gas pressurizing a sealed completely assembled, but unpressurized, shock absorber assembly, said assembly having a pressure tube, a piston reciprocatable in said pressure tube, a piston rod affixed to said piston and reciprocatable with respect to said pressure tube and a weldable metallic reserve tube coaxial with and radially outwardly spaced from said pressure tube, said pressure tube and said reserve tube being sealingly engaged to form a sealed unit containing a liquid and having a substantially liquid free space, said method comprising the following steps performed in succession in a gas pressurizing apparatus: (a) placing said shock absorber assembly in a fixed position in a moveable holding fixture in a said gas pressurizing apparatus; (b) piercing an opening in said reserve tube said opening being contiguous with said liquid free space, this step of piercing also being effective to force the portion of the reserve tube surrounding said opening inwardly to form a re-entrant depression having a truncated conical surface on the outer surface of said reserve tube surrounding said opening; (c) placing said opening in sealed fluid flow communication with a working chamber of said gas pressurizing apparatus; (d) passing a pressurizing fluid through said working chamber and said opening into said liquid free space; (e) placing a continuous annular portion of a weldable ball of a diameter larger than that of said opening in contact with a continuous annular portion of the exterior of the surface of said depression; (f) welding said ball to said reserve tube to form a weld concentric with and substantially exterior to said opening to seal said opening for maintaining said shock absorber gas pressurized; and (g) removing said assembly from said holding fixture.

Claim 11

A method for gas pressurizing a sealed completely assembled, but unpressurized, shock absorber assembly, said assembly having a pressure tube, a piston reciprocatable in said pressure tube, a piston rod affixed to said piston and reciprocatable with respect to said pressure tube and a weldable metallic reserve tube coaxial with and radially outwardly spaced from said pressure tube, said pressure tube and said reserve tube being sealingly engaged to form a sealed unit containing a liquid and having a substantially liquid free space, said method comprising the following steps performed in succession in a gas pressurizing apparatus: (a) placing said shock absorber assembly in a fixed position in a moveable holding fixture in a said gas pressurizing apparatus; (b) piercing an opening in said reserve tube said opening being contiguous with said liquid free space, this step of piercing also being effective to force the portion of the reserve tube surrounding said opening inwardly to form a re-entrant depression having a truncated conical surface on the outer surface of said reserve tube surrounding said opening; (c) placing said opening in sealed fluid flow communication with a working chamber of said gas pressurizing apparatus; (d) passing a pressurizing fluid through said working chamber and said opening into said liquid free space; (e) placing a continuous annular portion of a weldable ball of a diameter larger than that of said opening in contact with a continuous annular portion of the exterior of the surface of said depression; (f) welding said ball to said reserve tube to form a weld concentric with and substantially exterior to said opening to seal said opening for maintaining said shock absorber gas pressurized; and (g) removing said assembly from said holding fixture.