US4560468A — Hydrofining process for hydrocarbon containing fe…

Claim 1

Independent Claim 120 words

A process for hydrofining a hydrocarbon-containing feed stream which contains metals comprising the steps of: introducing a decomposable molybdenum dithiophosphate compound into said hydrocarbon-containing feed stream, wherein a sufficient quantity of said decomposable molybdenum dithiophosphate compound is added to said hydrocarbon-containing feed stream to result in a concentration of molybdenum in said hydrocarbon-containing feed stream in the range of about 1 to about 60 ppm; and contacting said hydrocarbon-containing feed stream containing said decomposable molybdenum dithiophosphate compound under hydrofining conditions with hydrogen and a catalyst composition comprising a support selected from the group consisting of alumina, silica and silica-alumina and a promoter comprising at least one metal selected from Group VIB, Group VIIB and Group VIII of the Periodic Table.

Claim 2

Dependent Claim 120 words

A process for hydrofining a hydrocarbon-containing feed stream which contains metals comprising the steps of: introducing a decomposable molybdenum dithiophosphate compound into said hydrocarbon-containing feed stream, wherein a sufficient quantity of said decomposable molybdenum dithiophosphate compound is added to said hydrocarbon-containing feed stream to result in a concentration of molybdenum in said hydrocarbon-containing feed stream in the range of about 1 to about 60 ppm; and contacting said hydrocarbon-containing feed stream containing said decomposable molybdenum dithiophosphate compound under hydrofining conditions with hydrogen and a catalyst composition comprising a support selected from the group consisting of alumina, silica and silica-alumina and a promoter comprising at least one metal selected from Group VIB, Group VIIB and Group VIII of the Periodic Table.

Claim 3

Dependent Claim 135 words

A process in accordance with claim 1 wherein said decomposable molybdenum dithiophosphate compound is selected from the group having the following generic formulas: ##STR5## wherein n=3,4,5,6; R 1 and R 2 are either independently selected from H, alkyl groups having 1-20 carbon atoms, cycloalkyl or alkylcycloalkyl groups having 3-22 carbon atoms and aryl, alkylaryl or cycloalkylaryl groups having 6-25 carbon atoms; or R 1 and R 2 are combined in one alkylene group of the structure ##STR6## with R 3 and R 4 being independently selected from H, alkyl, cycloalkyl alkylcycloalkyl, aryl, alkylaryl and cycloalkylaryl groups as defined above, and x ranging from 1 to 10; ##STR7## wherein p=0,1,2; q=0,1,2; (p+q)=1,2; r=1,2,3,4 for (p+q)=1 and r=1,2 for (p+q)=2; ##STR8## wherein t=0,1,2,3,4; u=0,1,2,3,4; (t+u)=1,2,3,4 v=4,6,8,10 for (t+u)=1; v=2,4,6,8 for (t+u)=2; v=2,4,6 for (t+u)=3, v=2,4 for (t+u)=4.

Claim 4

Dependent Claim 17 words

A process in accordance with claim 2 wherein said decomposable molybdenum dithiophosphate compound is oxymolybdenum (V) O,O'-di(2-ethylhexyl)phosphorodithioate.

Claim 5

Dependent Claim 16 words

A process in accordance with claim 1 wherein said catalyst composition comprises alumina, cobalt and molybdenum.

Claim 6

Dependent Claim 14 words

A process in accordance with claim 4 wherein said catalyst composition additionally comprises nickel.

Claim 7

Dependent Claim 46 words

A process in accordance with claim 1 wherein a sufficient quantity of said decomposable molybdenum dithiophosphate compound is added to said hydrocarbon-containing feed stream to result in a concentration of molybdenum in said hydrocarbon-containing feed stream in the range of about 2 to about 30 ppm.

Claim 8

Dependent Claim 83 words

A process in accordance with claim 1 wherein said hydrofining conditions comprise a reaction time between said catalyst composition and said hydrocarbon-containing feed stream in the range of about 0.1 hour to about 10 hours, a temperature in the range of 150° C. to about 550° C., a pressure in the range of about atmospheric to about 10,000 psig and a hydrogen flow rate in the range of about 100 to about 20,000 standard cubic feet per barrel of said hydrocarbon-containing feed stream.

Claim 9

Dependent Claim 83 words

A process in accordance with claim 1 wherein said hydrofining conditions comprise a reaction time between said catalyst composition and said hydrocarbon-containing feed stream in the range of about 0.3 hours to about 5 hours, a temperature in the range of 340° C. to about 440° C., a pressure in the range of about 500 to about 3,000 psig and a hydrogen flow rate in the range of about 1,000 to about 6,000 standard cubic feet per barrel of said hydrocarbon-containing feed stream.

Claim 10

Dependent Claim 24 words

A process in accordance with claim 1 wherein the adding of said decomposable molybdenum dithiophosphate compound to said hydrocarbon-containing feed stream is interrupted periodically.

Claim 11

Dependent Claim 15 words

A process in accordance with claim 1 wherein said hydrofining process is a demetallization process.

Claim 12

Dependent Claim 14 words

A process in accordance with claim 10 wherein said metals are nickel and vanadium.

Claim 13

Dependent Claim 193 words

In a hydrofining process in which a hydrocarbon-containing feed stream which contains metals is contacted under hydrofining conditions with hydrogen and a catalyst composition comprising a support selected from the group comprising alumina, silica and silica-alumina and a promoter comprising at least one metal selected from Group VIB, Group VIIB, and Group VIII of the periodic table and in which said catalyst composition has been at least partially deactivated by use in said hydrofining process, a method for improving the activity of said catalyst composition for said hydrofining process comprising the step of adding a decomposable molybdenum dithiophosphate compound to said hydrocarbon-containing feed stream under mixing conditions prior to contacting said hydrocarbon-containing feed stream with said catalyst composition, wherein a sufficient quantity of said decomposable molybdenum dithiophosphate compound is added to said hydrocarbon-containing feed stream to result in a concentration of molybdenum in said hydrocarbon-containing feed stream in the range of about 1 to about 60 ppm and wherein said decomposable molybdenum dithiophosphate compound was not added to said hydrocarbon-containing feed stream during the period of time that said catalyst composition was at least partially deactivated by said use in said hydrofining process.

Claim 14

Dependent Claim 193 words

In a hydrofining process in which a hydrocarbon-containing feed stream which contains metals is contacted under hydrofining conditions with hydrogen and a catalyst composition comprising a support selected from the group comprising alumina, silica and silica-alumina and a promoter comprising at least one metal selected from Group VIB, Group VIIB, and Group VIII of the periodic table and in which said catalyst composition has been at least partially deactivated by use in said hydrofining process, a method for improving the activity of said catalyst composition for said hydrofining process comprising the step of adding a decomposable molybdenum dithiophosphate compound to said hydrocarbon-containing feed stream under mixing conditions prior to contacting said hydrocarbon-containing feed stream with said catalyst composition, wherein a sufficient quantity of said decomposable molybdenum dithiophosphate compound is added to said hydrocarbon-containing feed stream to result in a concentration of molybdenum in said hydrocarbon-containing feed stream in the range of about 1 to about 60 ppm and wherein said decomposable molybdenum dithiophosphate compound was not added to said hydrocarbon-containing feed stream during the period of time that said catalyst composition was at least partially deactivated by said use in said hydrofining process.

Claim 15

Dependent Claim 135 words

A process in accordance with claim 12 wherein said decomposable molybdenum dithiophosphate compound is selected from the group having the following generic formulas: ##STR9## wherein n=3,4,5,6; R 1 and R 2 are either independently selected from H, alkyl groups having 1-20 carbon atoms, cycloalkyl or alkylcycloalkyl groups having 3-22 carbon atoms and aryl, alkylaryl or cycloalkylaryl groups having 6-25 carbon atoms; or R 1 and R 2 are combined in one alkylene group of the structure ##STR10## with R 3 and R 4 being independently selected from H, alkyl, cycloalkyl, alkylcycloalkyl, aryl, alkylaryl and cycloalkylaryl groups as defined above, and x ranging from 1 to 10; ##STR11## wherein p=0,1,2; q=0,1,2; (p+q)=1,2; r=1,2,3,4 for (p+q)=1 and r=1,2 for (p+q)=2; ##STR12## wherein t=0,1,2,3,4; u=0,1,2,3,4; (t+u)=1,2,3,4 v=4,6,8,10 for (t+u)=1; v=2,4,6,8 for (t+u)=2; v=2,4,6 for (t+u)=3, v=2,4 for (t+u)=4.

Claim 16

Dependent Claim 17 words

A process in accordance with claim 13 wherein said decomposable molybdenum dithiophosphate compound is oxymolybdenum (V) O,O'-di(2-ethylhexyl)phosphorodithioate.

Claim 17

Dependent Claim 23 words

A process in accordance with claim 12 wherein said catalyst composition is a spent catalyst composition due to use in said hydrofining process.

Claim 18

Dependent Claim 16 words

A process in accordance with claim 12 wherein said catalyst composition comprises alumina, cobalt and molybdenum.

Claim 19

Dependent Claim 14 words

A process in accordance with claim 16 wherein said catalyst composition additionally comprises nickel.

Claim 20

Dependent Claim 46 words

A process in accordance with claim 12 wherein a sufficient quantity of said decomposable molybdenum dithiophosphate compound is added to said hydrocarbon-containing feed stream to result in a concentration of molybdenum in said hydrocarbon-containing feed stream in the range of about 2 to about 30 ppm.

Claim 21

Dependent Claim 83 words

A process in accordance with claim 12 wherein said hydrofining conditions comprise a reaction time between said catalyst composition and said hydrocarbon-containing feed stream in the range of about 0.1 hour to about 10 hours, a temperature in the range of 150° C. to about 550° C., a pressure in the range of about atmospheric to about 10,000 psig and a hydrogen flow rate in the range of about 100 to about 20,000 standard cubic feet per barrel of said hydrocarbon-containing feed stream.

Claim 22

Dependent Claim 83 words

A process in accordance with claim 12 wherein said hydrofining conditions comprise a reaction time between said catalyst composition and said hydrocarbon-containing feed stream in the range of about 0.3 hour to about 5 hours, a temperature in the range of 340° C. to about 440° C., a pressure in the range of about 500 to about 3,000 psig and a hydrogen flow rate in the range of about 1,000 to about 6,000 standard cubic feet per barrel of said hydrocarbon-containing feed stream.

Claim 23

Dependent Claim 24 words

A process in accordance with claim 12 wherein the adding of said decomposable molybdenum dithiophosphate compound to said hydrocarbon-containing feed stream is interrupted periodically.

Claim 24

Dependent Claim 23 words

A process in accordance with claim 12 wherein said hydrofining process is a demetallization process and wherein said metals are nickel and vanadium.

Annuity Stage	Window Opens	Payment Deadline	Surcharge Period Until	Estimated Fee	Status
3.5 Years (Year 4)	1988-12-23	1989-06-24	1989-12-24	$2000.00	Window Closed / Lapsed
7.5 Years (Year 8)	1992-12-23	1993-06-24	1993-12-24	$3760.00	Window Closed / Lapsed
11.5 Years (Year 12)	1996-12-23	1997-06-24	1997-12-24	$7700.00	Window Closed / Lapsed

Hydrofining process for hydrocarbon containing feed streams

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