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US4559441A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of controlling a space heating system

Assignee: Johnson Controls Technology Co
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Filing: 1984-02-13
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Granted: 1985-12-17
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Expires: 2004-02-13
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Abstract

Abstract A method of controlling a space heating system having a plurality of electrical resistance heaters includes the steps of computing the aggregate number of resistance heaters required to be energized to raise the actual temperature within a space to a set point temperature. This aggregate number may have integer and fractional components. One of the resistance heaters, denominated a controlled heater, is adapted both for continuous energization or for modulated control by intermittent energization. A group of second resistance heaters is adapted for continuous, staged energization, this group including a number of heaters equal to the integer component. Energization of the heaters comprising this group is preferably sequential after the lapse of a preselected interstage time delay between energization of the controlled heater and the first heater of the group. Similarly, time delays will be interposed between the time of energization of the first heater of the group and the times of energization of succeeding heaters in the group. The aggregate number is repetitively recomputed, and the heaters comprising the group of second heaters are successively energized or de-energized in a quantity equal to the integer component. The controlled heater is energized for an average time which is equal to the fractional component. As the actual temperature approaches the set point temperature such that the integer component becomes zero, all heaters in the group are de-energized and when the actual temperature is equal to the set point temperature, the controlled heater is also de-energized.

Inventors

  • 👤 George Rudich, Jr.
  • 👤 David L. Troup

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 04:36
CPC Classifications
G; G05; G05D; G05D23/00; G05D23/19; G05D23/20; G05D23/1906; G05D23/1912

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 203 words
A method of controlling a space heating system having a first controlled resistance heater adapted for modulated control by intermittent energization, and a plurality of second resistance heaters, said method including the steps of: selecting a total bit count representative of the entire heating capacity of said heating system; generating a signal representative of a set point temperature to be maintained within a space; generating a signal representative of the actual temperature within said space; computing the aggregate number of said resistance heaters required to be energized to raise said actual temperature to a value equivalent to said set point temperature, said aggregate number including a fractional component; resolving said fractional component to a first bit count representative of a portion of a cycle time during which said controlled heater is to be energized, said cycle time being at least one second and not greater than thirty seconds, said; repetitively, intermittently energizing said controller heater over said cycle time, said controlled heater being energized for that portion of said cycle time represented by said first bit count, said controlled heater being de-energized for that portion of said cycle time represented by the difference between said total bit count and said first bit count.
Claim 2
Independent Claim 203 words
A method of controlling a space heating system having a first controlled resistance heater adapted for modulated control by intermittent energization, and a plurality of second resistance heaters, said method including the steps of: selecting a total bit count representative of the entire heating capacity of said heating system; generating a signal representative of a set point temperature to be maintained within a space; generating a signal representative of the actual temperature within said space; computing the aggregate number of said resistance heaters required to be energized to raise said actual temperature to a value equivalent to said set point temperature, said aggregate number including a fractional component; resolving said fractional component to a first bit count representative of a portion of a cycle time during which said controlled heater is to be energized, said cycle time being at least one second and not greater than thirty seconds, said; repetitively, intermittently energizing said controller heater over said cycle time, said controlled heater being energized for that portion of said cycle time represented by said first bit count, said controlled heater being de-energized for that portion of said cycle time represented by the difference between said total bit count and said first bit count.
Claim 3
Dependent Claim 37 words
The method set forth in claim 1 wherein said total bit count is that binary number nearest the product of a multiplicand 60 and a multiplier, said multiplier being the number of seconds in said cycle time.
Claim 4
Dependent Claim 22 words
The method set forth in claim 1 wherein said cycle time is about two seconds and said total bit count is 128.
Claim 5
Independent Claim 290 words
A method of controlling a space heating system having a first controlled resistance heater adapted for modulated control by intermittent energization, and a plurality of second resistance heaters, said method including the steps of: selecting a total bit count representative of the entire heating capacity of said heating system; generating a signal representative of a set point temperature to be maintained within a space; generating a signal representative of the actual temperature within said space; computing the aggregate number of said resistance heaters required to be energized to raise said actual temperature to a value equivalent to said set point temperature, said aggregate number including a fractional component; resolving said fractional component to a first bit count representative of a portion of a cycle time during which said controlled heater is to be energized, said cycle time being at least one second and not greater than thirty seconds, and; repetitively, intermittently energizing said controlled heater over said cycle time, said controlled heater being energized for that portion of said cycle time represented by said first bit count, said controlled heater being de-energized for that portion of said cycle time represented by the difference between said total bit count and said first bit count, said intermittent energization of said controlled heater being repetitive over a plurality of sequentially-occurring cycle times, said intermittent energization being by digital signals directed to an electronic circuit adapted for controllably coupling and uncoupling said modulated heater to an alternating voltage line; said electronic circuit being adapted for controllably switching a triac and said coupling and uncoupling is permitted to occur only within brief periods of time during which said alternating voltage is closely proximate to a zero voltage reference axis, thereby reducing spurious radio frequency interference.
Claim 6
Independent Claim 290 words
A method of controlling a space heating system having a first controlled resistance heater adapted for modulated control by intermittent energization, and a plurality of second resistance heaters, said method including the steps of: selecting a total bit count representative of the entire heating capacity of said heating system; generating a signal representative of a set point temperature to be maintained within a space; generating a signal representative of the actual temperature within said space; computing the aggregate number of said resistance heaters required to be energized to raise said actual temperature to a value equivalent to said set point temperature, said aggregate number including a fractional component; resolving said fractional component to a first bit count representative of a portion of a cycle time during which said controlled heater is to be energized, said cycle time being at least one second and not greater than thirty seconds, and; repetitively, intermittently energizing said controlled heater over said cycle time, said controlled heater being energized for that portion of said cycle time represented by said first bit count, said controlled heater being de-energized for that portion of said cycle time represented by the difference between said total bit count and said first bit count, said intermittent energization of said controlled heater being repetitive over a plurality of sequentially-occurring cycle times, said intermittent energization being by digital signals directed to an electronic circuit adapted for controllably coupling and uncoupling said modulated heater to an alternating voltage line; said electronic circuit being adapted for controllably switching a triac and said coupling and uncoupling is permitted to occur only within brief periods of time during which said alternating voltage is closely proximate to a zero voltage reference axis, thereby reducing spurious radio frequency interference.
Claim 7
Independent Claim 315 words
A method of controlling a space heating system having a first controlled resistance heater adapted for modulated control by intermittent energization, and a plurality of second resistance heaters, said method including the steps of: selecting a total bit count representative of the entire heating capacity of said heating system; generating a signal representative of a set point temperature to be maintained within a space; generating a signal representative of the actual temperature within said space; computing the aggregate number of said resistance heaters required to be energized to raise said actual temperature to a value equivalent to said set point temperature, said aggregate number including a fractional component; resolving said fractional component to a first bit count representative of a portion of a cycle time during which said controlled heater is to be energized, said cycle time being at least one second and not greater than thirty seconds; repetitively, intermittently energizing said controller heater over said cycle time, said controlled heater being energized for that portion of said cycle time represented by said first bit count, said controlled heater being de-energized for that portion of said cycle time represented by the difference between said total bit count and said first bit count; said aggregate number further including an integer component and said method further including the step of continuously energizing a number of second resistance heaters, said number being equal to said integer component; said computing step including the steps of: generating a command signal representative of the difference between said set point temperature signal and said actual temperature signal; generating a response signal representative of the difference between said aggregate number of resistance heaters required to be energized and an aggregate number of resistance heaters then actually energized; detecting any error between said command signal and said response signal, and; energizing at least one of said second resistance heaters, thereby eliminating said detected error.
Claim 8
Independent Claim 315 words
A method of controlling a space heating system having a first controlled resistance heater adapted for modulated control by intermittent energization, and a plurality of second resistance heaters, said method including the steps of: selecting a total bit count representative of the entire heating capacity of said heating system; generating a signal representative of a set point temperature to be maintained within a space; generating a signal representative of the actual temperature within said space; computing the aggregate number of said resistance heaters required to be energized to raise said actual temperature to a value equivalent to said set point temperature, said aggregate number including a fractional component; resolving said fractional component to a first bit count representative of a portion of a cycle time during which said controlled heater is to be energized, said cycle time being at least one second and not greater than thirty seconds; repetitively, intermittently energizing said controller heater over said cycle time, said controlled heater being energized for that portion of said cycle time represented by said first bit count, said controlled heater being de-energized for that portion of said cycle time represented by the difference between said total bit count and said first bit count; said aggregate number further including an integer component and said method further including the step of continuously energizing a number of second resistance heaters, said number being equal to said integer component; said computing step including the steps of: generating a command signal representative of the difference between said set point temperature signal and said actual temperature signal; generating a response signal representative of the difference between said aggregate number of resistance heaters required to be energized and an aggregate number of resistance heaters then actually energized; detecting any error between said command signal and said response signal, and; energizing at least one of said second resistance heaters, thereby eliminating said detected error.

References Cited (Backward Citations)

US3428784A Cited
GB1335983A Cited
GB2032141A Cited
GB2076997A Cited
US4333002A Cited
GB2059646A Cited
US4379483A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-12-16 1989-06-17 1989-12-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-12-16 1993-06-17 1993-12-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-12-16 1997-06-17 1997-12-17 $7700.00 Window Closed / Lapsed

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