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US4557919A Expired / Lapsed US ⏱️ 0.0 years remaining

Production of crystalline zeolites

Assignee: Teijin Petrochemical Industries Ltd
•
Filing: 1984-04-10
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Granted: 1985-12-10
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Expires: 2004-04-10
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Abstract

Abstract A process for producing a crystalline zeolite TPZ-12, which comprises maintaining a starting mixture at a temperature of at least 80° C. for a period sufficient to produce zeolite crystals, said starting mixture consisting of (a) a substance capable of yielding silica under the reaction conditions, (b) a water-soluble alkali metal compound, (c) water, and (d) a diammonium compound represented by the following general formula ##STR1## wherein R 1 and R 2 are identical or different and each represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, p and q are identical or different and each represents an integer of 4 or 5, n is 4, 5 or 6, and y represents an anion having a valence of m, and additionally, if desired, (e) a substance capable of yielding alumina under the reaction conditions, in the particular quantities.

Inventors

  • 👤 Koji Sumitani
  • 👤 Tokuji Sakai
  • 👤 Yasuo Yamasaki
  • 👤 Tamio Onodera

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 21:31
CPC Classifications
C; C07; C07D; C07D295/00; C07D295/02; B; B01; B01J; B01J29/00; B01J29/04; B01J29/06; B01J29/70; B01J29/7034; B01J29/72; B01J29/74; B01J29/7469; C01; C01B; C01B37/00; C01B37/02; C01B39/00; C01B39/02; C01B39/46; C01B39/48; C07C; C07C5/00; C07C5/22; C07C5/27; C07C5/2767; C07C5/277; C07C5/2791; C07C5/32; C07C5/373; B01J2229/00; B01J2229/10; B01J2229/26; B01J2229/30; B01J2229/42; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/52

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 287 words
A process for producing crystalline zeolite TPZ-12, which comprises maintaining a starting mixture at a temperature of at least 80° C. for a period sufficient to produce zeolite crystals, said starting mixture consisting of (a) a substance capable of yielding silica under the reaction conditions, (b) a water-soluble alkali metal compound, (c) water, and (d) a diammonium compound represented by the following general formula ##STR9## wherein R 1 and R 2 are identical or different and each represents an alkyl group having 1 to 4 carbon atoms, p and q are identical or different and each represents an integer of 4 or 5, n is 4, 5 or 6, and y represents an anion having a valence of m, and optionally, (e) a substance capable of yielding alumina under the reaction conditions, in the quantities represented by the following expressions 1≦[ SiO.sub.2 ]/[Al.sub.2 O.sub.3 ] 1×10.sup.-4 ≦[A]/([Si]+[Al])≦1 1×10.sup.-4 ≦[OH]/([Si]+[Al])≦0.5 5≦[H.sub.2 O]/([Si]+[Al])≦100 1×10.sup.-5 ≦[OH]/[H.sub.2 O]≦1×10.sup.-1 wherein [SiO 2 ] represents the amount in moles of the substance capable of yielding silica under the reaction conditions calculated as SiO 2 , [Al 2 O 3 ] represents the amount in moles of the substance capable of yielding alumina under the reaction conditions calculated as Al 2 O 3 , [Si] represents the amount in moles of the substance capable of yielding silica under the reaction conditions calculated as Si, [Al] represents the amount in moles of the substance capable of yielding alumina under the reaction conditions calculated as Al, [A] represents the amount in moles of the diammonium compound, [H 2 O] represents the amount in moles of water, and [OH] represents the total amount in moles of the alkali metal compound and the diammonium compound calculated as OH.
Claim 2
Dependent Claim 287 words
A process for producing crystalline zeolite TPZ-12, which comprises maintaining a starting mixture at a temperature of at least 80° C. for a period sufficient to produce zeolite crystals, said starting mixture consisting of (a) a substance capable of yielding silica under the reaction conditions, (b) a water-soluble alkali metal compound, (c) water, and (d) a diammonium compound represented by the following general formula ##STR9## wherein R 1 and R 2 are identical or different and each represents an alkyl group having 1 to 4 carbon atoms, p and q are identical or different and each represents an integer of 4 or 5, n is 4, 5 or 6, and y represents an anion having a valence of m, and optionally, (e) a substance capable of yielding alumina under the reaction conditions, in the quantities represented by the following expressions 1≦[ SiO.sub.2 ]/[Al.sub.2 O.sub.3 ] 1×10.sup.-4 ≦[A]/([Si]+[Al])≦1 1×10.sup.-4 ≦[OH]/([Si]+[Al])≦0.5 5≦[H.sub.2 O]/([Si]+[Al])≦100 1×10.sup.-5 ≦[OH]/[H.sub.2 O]≦1×10.sup.-1 wherein [SiO 2 ] represents the amount in moles of the substance capable of yielding silica under the reaction conditions calculated as SiO 2 , [Al 2 O 3 ] represents the amount in moles of the substance capable of yielding alumina under the reaction conditions calculated as Al 2 O 3 , [Si] represents the amount in moles of the substance capable of yielding silica under the reaction conditions calculated as Si, [Al] represents the amount in moles of the substance capable of yielding alumina under the reaction conditions calculated as Al, [A] represents the amount in moles of the diammonium compound, [H 2 O] represents the amount in moles of water, and [OH] represents the total amount in moles of the alkali metal compound and the diammonium compound calculated as OH.
Claim 3
Dependent Claim 19 words
The process of claim 1 wherein in general formula (I) representing the diammonium compound, n is 4 or 5.
Claim 4
Dependent Claim 24 words
The process of claim 1 wherein in general formula (I) representing the diammonium compound, p and q are both 4 and n is 5.
Claim 5
Dependent Claim 20 words
The process of claim 1 wherein in general formula (I), p and q are both 5 and n is 4.
Claim 6
Dependent Claim 23 words
The process of claim 1 wherein in general formula (I) representing the diammonium compound, R 1 and R 2 are both methyl groups.
Claim 7
Dependent Claim 27 words
The process of claim 1 wherein the starting mixture meets the following quantitative conditions, 20≦[SiO.sub.2 ]/[Al.sub.2 O.sub.3 ]≦2,000 5×10.sup.-4 ≦[A]/([Si]+[Al])≦0.5 1×10.sup.-3 ≦[OH]/([Si]+[Al])≦0.4 10≦[H.sub.2 O]/([Si]+[Al])≦50 1×10.sup.-4 ≦[OH]/[H.sub.2 O]≦1×10.sup.-1.
Claim 8
Dependent Claim 27 words
The process of claim 1 wherein the starting mixture meets the following quantitative conditions, 20≦[SiO.sub.2 ]/[Al.sub.2 O.sub.3 ]≦250 1×10.sup.-3 ≦[A]/([Si]+[Al])≦1×10.sup.-1 5×10.sup.-3 ≦[OH]/([Si]+[Al])≦0.3 15≦[H.sub.2 O]/([Si]+[Al])≦50 1×10.sup.-4 ≦[OH]/[H.sub.2 O]≦1×10.sup.-2.
Claim 9
Dependent Claim 13 words
The process of claim 1 wherein the temperature is 100° to 200° C.
Claim 10
Dependent Claim 15 words
The process of claim 3 wherein R 1 and R 2 are both methyl groups.
Claim 11
Dependent Claim 15 words
The process of claim 4 wherein R 1 and R 2 are both methyl groups.
Claim 12
Dependent Claim 62 words
The process of claim 1 wherein the crystalline zeolite has the composition of the following formula (IV) in the form of an oxide in an anhydrous condition: xM.sub.2/t O.yAl.sub.2 O.sub.3.SiO.sub.2 (IV) wherein M represents at least one type of cation having a valence of t, x represents a number from 0 to 0.4, and y is a number from 0 to 0.1.
Claim 13
Dependent Claim 80 words
The process of claim 11 wherein the crystalline zeolite is further characterized by at least the following significant peaks: ______________________________________ Interplanar Relative intensity spacing d (Å) (I/I.sub.o) ______________________________________ 11.9 ± 0.5 Moderate 10.1 ± 0.5 Weak 4.74 ± 0.1 Weak 4.25 ± 0.1 Very strong 3.88 ± 0.05 Strong 3.47 ± 0.04 Moderate to weak 3.40 ± 0.04 Weak 3.34 ± 0.04 Weak 2.53 ± 0.03 Weak ______________________________________ wherein the peak at 3.88±0.05 may have a shoulder or be split.
Claim 14
Dependent Claim 28 words
The process of claim 12 wherein in formula (IV) x is a number of from 0.025 to 0.08 and y is a number of from 0.005 to 0.02.

References Cited (Backward Citations)

US3832449A Cited
US4061717A Cited
GB2077709A Cited
EP0042226A1 Cited
US4427787A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-12-09 1989-06-10 1989-12-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-12-09 1993-06-10 1993-12-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-12-09 1997-06-10 1997-12-10 $7700.00 Window Closed / Lapsed

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