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US4555442A Expired / Lapsed US ⏱️ 0.0 years remaining

Polyoxyalkylene/unsaturated diester reaction product for cellular foam stabilization

Assignee: Dow Chemical Co
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Filing: 1985-04-11
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Granted: 1985-11-26
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Expires: 2005-04-11
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Abstract

Abstract Polyoxyalkylene surfactants for cellular foams can be prepared by reacting a polyoxyalkylene adduct and an esterified unsaturated dibasic acid in the presence of a free-radical initiator.

Inventors

  • 👤 Richard L. Frentzel

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 04:12
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/0061; C08F; C08F283/00; C08F283/06; C08J2451/00; Y; Y10; Y10S; Y10S521/00; Y10S521/902; Y10S521/911; Y10T; Y10T428/00; Y10T428/249921; Y10T428/249953; Y10T428/249976; Y10T428/249987; Y10T428/24999

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 191 words
A laminated structural panel having at least one facing sheet and having a foam material adhering to the facing sheet wherein the foam material comprises the reaction product of: A. polymer forming reactants selected from the group consisting of phenolic, polyisocyanurate and polyurethane polymer forming reactants, B. a blowing agent, and C. a surfactant which comprises the reaction product of (a) a polyoxyalkylene adduct having the formula H--polyoxyalkylene chain--.sub.t R, wherein R is an organic or inorganic radical and t is the number of polyoxyalkylene chains reacted onto R, and (b) an esterified unsaturated dibasic acid having the formula T.sup.1 O.sub.2 C--C.sub.u H.sub.2u-2 --CO.sub.2 T.sup.2 wherein u is 2 or 3 and T 1 and T 2 are identical or different and represent a straight or branched, saturated or unsaturated hydrocarbon chain, in the presence of an effective amount of a free-radical initiator, and wherein the polyoxyalkylene adduct optionally is capped by treatment either before or after its reaction with the esterified unsaturated dibasic acid with a capping agent capable of reacting with the hydroxyl groups of said adduct to reduce the hydroxyl number of said adduct to less than 50.
Claim 2
Dependent Claim 191 words
A laminated structural panel having at least one facing sheet and having a foam material adhering to the facing sheet wherein the foam material comprises the reaction product of: A. polymer forming reactants selected from the group consisting of phenolic, polyisocyanurate and polyurethane polymer forming reactants, B. a blowing agent, and C. a surfactant which comprises the reaction product of (a) a polyoxyalkylene adduct having the formula H--polyoxyalkylene chain--.sub.t R, wherein R is an organic or inorganic radical and t is the number of polyoxyalkylene chains reacted onto R, and (b) an esterified unsaturated dibasic acid having the formula T.sup.1 O.sub.2 C--C.sub.u H.sub.2u-2 --CO.sub.2 T.sup.2 wherein u is 2 or 3 and T 1 and T 2 are identical or different and represent a straight or branched, saturated or unsaturated hydrocarbon chain, in the presence of an effective amount of a free-radical initiator, and wherein the polyoxyalkylene adduct optionally is capped by treatment either before or after its reaction with the esterified unsaturated dibasic acid with a capping agent capable of reacting with the hydroxyl groups of said adduct to reduce the hydroxyl number of said adduct to less than 50.
Claim 3
Dependent Claim 51 words
The composition of claim 1 wherein the esterified unsaturated dibasic acid has the formula T.sup.1 O.sub.2 C--C.sub.u H.sub.2u-2 --CO.sub.2 T.sup.2 wherein u is 2 or 3 and T 1 and T 2 are identical and represent a straight or branched, saturated or unsaturated hydrocarbon chain of 4 to 18 carbon atoms.
Claim 4
Dependent Claim 27 words
The composition of claim 2 wherein T 1 and T 2 represent a straight or branched, saturated or unsaturated hydrocarbon chain of 8 to 18 carbon atoms.
Claim 5
Dependent Claim 27 words
The composition of claim 3 wherein the esterified unsaturated dibasic acid is a member selected from the group consisting of dioctyl maleate, ditridecyl maleate and dioleyl maleate.
Claim 6
Dependent Claim 26 words
The composition of claim 1 wherein t is an integer from 1 to 8 and the molecular weight of the polyoxyalkylene adduct is above about 1000.
Claim 7
Dependent Claim 48 words
The composition of claim 1 wherein the polyoxyalkylene adduct is capped by treatment either before or after the free-radical initiated reaction with a capping agent capable of reacting with the hydroxyl groups of said adduct, whereby the hydroxyl number of said adduct is reduced to less than 50.
Claim 8
Dependent Claim 18 words
The composition of claim 6 wherein the hydroxyl number of said adduct is reduced to less than 10.
Claim 9
Dependent Claim 20 words
The composition of claim 1 wherein an organo transition metal catalyst is additionally present in the free-radical initiated reaction mixture.
Claim 10
Dependent Claim 45 words
The composition of claim 1 wherein the esterified unsaturated dibasic acid comprises about 5 to 40 weight percent of the free-radical initiated reaction mixture, and the initiator comprises from about 2 to 30 weight percent, based on the weight of the esterified unsaturated dibasic acid.
Claim 11
Dependent Claim 110 words
The composition of claim 1 wherein the polyoxyalkylene adduct is a member selected from the group consisting of (a) an alkoxylated amine having the formula: ##STR13## wherein R 1 is independently an alkoxylated chain having the formula: ##STR14## s is an integer from 2 to 10 inclusive and the ratio p:q is from 10:90 to 90:10, the molecular weight of said alkoxylated amine being from about 1500 to 12,000, (b) a linear block copolymer of ethylene oxide and propylene oxide, the molecular weight of said block copolymer being above about 2000 and the ethylene oxide content being from about 30 to 80 weight percent, or (c) an ethoxylated castor oil.
Claim 12
Dependent Claim 51 words
The composition of claim 10 wherein the esterified unsaturated dibasic acid has the formula T.sup.1 O.sub.2 C--C.sub.u H.sub.2u-2 --CO.sub.2 T.sup.2 wherein u is 2 or 3 and T 1 and T 2 are identical and represent a straight or branched, saturated or unsaturated hydrocarbon chain of 8 to 18 carbon atoms.
Claim 13
Dependent Claim 48 words
The composition of claim 11 wherein the polyoxyalkylene adduct is capped by treatment either before or after the free-radical initiated reaction with a capping agent capable of reacting with the hydroxyl groups of said adduct, whereby the hydroxyl number of said adduct is reduced to less than 10.
Claim 14
Dependent Claim 12 words
The composition of claim 12 wherein the capping agent is acetic anhydride.
Claim 15
Dependent Claim 27 words
The composition of claim 13 wherein the esterified unsaturated dibasic acid is a member selected from the group consisting of dioctyl maleate, ditridecyl maleate and dioleyl maleate.
Claim 16
Dependent Claim 37 words
The composition of claim 13 wherein (a) the polyoxyalkylene adduct is ethoxylated castor oil, and (b) the esterified unsaturated dibasic acid is a member selected from the group consisting of dioctyl maleate, ditridecyl maleate and dioleyl maleate.
Claim 17
Dependent Claim 35 words
The composition of claim 15 wherein (a) the ethoxylated castor oil contains from about 25 to 60 moles of ethylene oxide per mole of oil, and (b) the esterified unsaturated dibasic acid is ditridecyl maleate.
Claim 18
Dependent Claim 59 words
The composition of claim 16 wherein the ethoxylated castor oil contains from about 35 to 40 moles of ethylene oxide per mole of oil, the ditridecyl maleate comprises about 5 to 40 weight percent of the free-radical initiated reaction mixture and the initiator comprises from about 2 to 30 weight percent, based on the weight of the ditridecyl maleate.
Claim 19
Dependent Claim 16 words
The laminated structural panel of claim 1 wherein the foam material is reinforced by glass fibers.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-11-25 1989-05-27 1989-11-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-11-25 1993-05-27 1993-11-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-11-25 1997-05-27 1997-11-26 $7700.00 Window Closed / Lapsed

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