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US4555292A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming a non-skid surface wood panel

Assignee: THOM-MCI Inc A CORP OF
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Filing: 1984-02-16
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Granted: 1985-11-26
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Expires: 2004-02-16
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Abstract

Abstract The present invention defines two methods of forming a non-skid-surfaced wood panel, preferably plywood, which is treated with various coats or layers of epoxy resin, together with a finished surface coat of polyurethane combined with a hard-grit abrasive material evenly spread within the surface coat, so as to provide the non-skid substance that establishes a unique and wear-resistant structure for areas subjected to heavy foot traffic, the invention being particularly suitable for use on decking in marine environments.

Inventors

  • 👤 Thomas L. Thompson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 10:26
CPC Classifications
B; B32; B32B; B32B13/00; B32B13/04; B32B13/10; B32B27/00; B32B27/18; B32B27/20; E; E04; E04F; E04F15/00; E04F15/02; E04F15/02172; E04F15/04; B32B2255/00; B32B2255/08; B32B2255/26; Y; Y10; Y10T; Y10T156/00; Y10T156/10; Y10T156/1052; Y10T156/1062; Y10T156/1066; Y10T428/00; Y10T428/24; Y10T428/24355; Y10T428/24372; Y10T428/24942; Y10T428/25; Y10T428/256

Claims Analysis

Total Claims: 2
Claim 1
Independent Claim 266 words
A method of forming a non-skid-surfaced plywood panel having a permanent but flexible bond between said plywood and the non-skid elements thereof, wherein the method comprises the steps of: providing a sheet of plywood having substantially flat opposite surfaces; applying to each of said surfaces a first coat of low-viscosity, catalized, epoxy resin so as to penetrate and seal said surfaces; applying a second coat of a catalyzed epoxy resin to the upper surface of said plywood panel prior to the drying of said first coat of epoxy resin, said second coat having a higher viscosity than said first coat; providing a fiber/cement panel having substantially the same configuration as said plywood panel; applying a third coat consisting of the same catalyzed epoxy resin used in said second coat to one surface of said fiber/cement panel; placing said coated surfaces of each panel into opposing engagement with each other; applying pressure to said panels, whereby excess epoxy material is forced from between said panels; allowing said epoxy between said panels to dry; applying at a predetermined thickness a fourth coat of pigmented polyurethane material to form a surface layer over the exposed surface of said fiber/cement panel; disseminating a hard grit material over said fourth coat while said polyurethane material is still in a wet stage, said grit material being of a size greater than the thickness of said fourth coat, so as to allow a portion of said grit to be exposed above the surface of said fourth coat; and allowing said polyurethane coat to dry, thereby securing said grit material within said fourth coat.
Claim 2
Independent Claim 266 words
A method of forming a non-skid-surfaced plywood panel having a permanent but flexible bond between said plywood and the non-skid elements thereof, wherein the method comprises the steps of: providing a sheet of plywood having substantially flat opposite surfaces; applying to each of said surfaces a first coat of low-viscosity, catalized, epoxy resin so as to penetrate and seal said surfaces; applying a second coat of a catalyzed epoxy resin to the upper surface of said plywood panel prior to the drying of said first coat of epoxy resin, said second coat having a higher viscosity than said first coat; providing a fiber/cement panel having substantially the same configuration as said plywood panel; applying a third coat consisting of the same catalyzed epoxy resin used in said second coat to one surface of said fiber/cement panel; placing said coated surfaces of each panel into opposing engagement with each other; applying pressure to said panels, whereby excess epoxy material is forced from between said panels; allowing said epoxy between said panels to dry; applying at a predetermined thickness a fourth coat of pigmented polyurethane material to form a surface layer over the exposed surface of said fiber/cement panel; disseminating a hard grit material over said fourth coat while said polyurethane material is still in a wet stage, said grit material being of a size greater than the thickness of said fourth coat, so as to allow a portion of said grit to be exposed above the surface of said fourth coat; and allowing said polyurethane coat to dry, thereby securing said grit material within said fourth coat.

References Cited (Backward Citations)

US2009595A Cited
US2300728A Cited
US3334555A Cited
JPS508479A Cited
GB1560692A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-11-25 1989-05-27 1989-11-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-11-25 1993-05-27 1993-11-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-11-25 1997-05-27 1997-11-26 $7700.00 Window Closed / Lapsed

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