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US4552859A Expired / Lapsed US ⏱️ 0.0 years remaining

Olefin polymerization catalyst and process

Assignee: Akzo America Inc
•
Filing: 1984-08-06
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Granted: 1985-11-12
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Expires: 2004-08-06
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Abstract

Abstract Isotactic index improvement is achieved for C3 and higher alpha olefins in systems containing a catalyst component comprising titanium supported on a magnesium halide support. The titanium component is formed by copulverizing the magnesium halide with one or more electron donors followed by treatment with liquid titanium halide. The improvement is achieved by using a dialkylaluminoxane component with the trialkylaluminum co-catalyst normally used. In slurry polymerizations, the isotactic index of the polymer has been improved.

Inventors

  • 👤 Elliot I. Band
  • 👤 Michael J. Breen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 18:06
CPC Classifications
C; C08; C08F; C08F10/00

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 107 words
A catalyst for the polymerization of alpha olefins of the formula CH 2 =CHR, where R is an alkyl radical of 1-6 carbon atoms and mixtures thereof with ethylene, comprising: (a) a component containing titanium on a magnesium halide support which is obtained by copulverizing magnesium halide with one or more electron donors to form a copulverized product followed by reacting the copulverized product with a liquid titanium compound containing halogen; and (b) an organoaluminum component comprising a trialkylaluminum compound in admixture with an effective amount of a dialkylaluminoxane component to give improved performance characteristics to the catalyst as compared to when the component consists of trialkylaluminum.
Claim 2
Dependent Claim 107 words
A catalyst for the polymerization of alpha olefins of the formula CH 2 =CHR, where R is an alkyl radical of 1-6 carbon atoms and mixtures thereof with ethylene, comprising: (a) a component containing titanium on a magnesium halide support which is obtained by copulverizing magnesium halide with one or more electron donors to form a copulverized product followed by reacting the copulverized product with a liquid titanium compound containing halogen; and (b) an organoaluminum component comprising a trialkylaluminum compound in admixture with an effective amount of a dialkylaluminoxane component to give improved performance characteristics to the catalyst as compared to when the component consists of trialkylaluminum.
Claim 3
Dependent Claim 13 words
A catalyst as claimed in claim 1 wherein a phenol electron donor copulverized.
Claim 4
Dependent Claim 15 words
A catalyst as claimed in claim 1 wherein polysiloxane and phenol electron donors are copulverized.
Claim 5
Dependent Claim 23 words
A catalyst as claimed in claim 1 wherein a phenol electron donor, polysiloxane, titanium tetrahalide and a carboxylic ester electron donor are copulverized.
Claim 6
Dependent Claim 18 words
A catalyst as claimed in claim 1 wherein the liquid titanium compound containing halogen is TiCl 4 .
Claim 7
Dependent Claim 21 words
A catalyst as claimed in claim 4 wherein the organoaluminum component comprises trialkylaluminum and a dialkylaluminoxane with a carboxylic ester donor.
Claim 8
Dependent Claim 15 words
A catalyst as claimed in claim 1 wherein the organoaluminum component contains triethylaluminum and diethylaluminoxane.
Claim 9
Dependent Claim 15 words
A catalyst as claimed in claim 5 wherein the organoaluminum component contains triethylaluminum and diethylaluminoxane.
Claim 10
Dependent Claim 33 words
A catalyst as claimed in claim 1 wherein a phenol electron donor, a polysiloxane electron donor, TiCl 4 , and an ester of an aromatic carboxylic acid are copulverized with the magnesium chloride.
Claim 11
Dependent Claim 55 words
A catalyst as claimed in any of claims 1-8 and 9 where the total amount of aluminum in component (b) ranges from about 10:1 to about 600:1 as a molar ratio, based on the moles of titanium in component (a) and the mole ratio of trialkylaluminum to dialkylaluminoxane ranges from about 10:1 to about 1:3.
Claim 12
Dependent Claim 26 words
A catalyst as claimed in any of claim 1-8 and 9 wherein the mole ratio of trialkylaluminum to dialkylaluminoxane ranges from about 10:1 to about 1:3.

References Cited (Backward Citations)

US3135809A Cited
US4404344A Cited
US4450242A Cited
US4461846A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-11-11 1989-05-13 1989-11-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-11-11 1993-05-13 1993-11-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-11-11 1997-05-13 1997-11-12 $7700.00 Window Closed / Lapsed

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