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US4548978A Expired / Lapsed US ⏱️ 0.0 years remaining

Fast crystallizing polyester resin containing three-component crystallization system

Assignee: EIDP Inc
•
Filing: 1985-02-22
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Granted: 1985-10-22
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Expires: 2005-02-22
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Abstract

Abstract Fast crystallizing polyester molding composition comprising (a) a PET or PET/PBT matrix resin having an inherent viscosity of at least 0.4, (b) polyalkylene oxide soft segments incorporated into the matrix resin, (c) a plasticizer of the formula ##STR1## (d) a crystallization promoter, and (e) a reinforcing or filling material.

Inventors

  • 👤 William E. Garrison, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 10:38
CPC Classifications
C; C08; C08L; C08L67/00; C08L67/02; Y; Y10; Y10S; Y10S260/00; Y10S260/35

Claims Analysis

Total Claims: 38
Claim 1
Independent Claim 305 words
A molding composition comprising (A) 20-90% by weight based on the total of components A, B, C, D and E of a matrix resin having an inherent viscosity of at least 0.4, said matrix resin being selected from the group consisting of polyethylene terephthalate homopolymers, polyethylene terephthalate/polybutylene terephthalate mixtures, polyethylene terephthalate/polybutylene terephthalate copolymers, and mixtures thereof, wherein said polyethylene terephthalate/polybutylene terephthalate copolymers and mixtures contain at least 70% by weight ethylene terephthalate units, (B) 1-15 parts by weight per hundred parts of matrix resin (A) of polyalkylene oxide soft segments incorporated into the polymer chain of matrix resin A, said polyalkylene oxide soft segments having a molecular weight of 200-3250, (C) 1-15 parts by weight per hundred parts of matrix resin (A) of a plasticizer of the formula ##STR4## where m is an integer from 1 to 3, inclusive, n is an integer from 4 to 25, inclusive, A is alkyl, acyl or aroyl of 1-10 carbon atoms, B is alkyl, acyl or aroyl of 1-10 carbon atoms, and X is H, CH 3 or C 2 H 5 , (D) 1-16 parts by weight per hundred parts of matrix resin (A) of a crystallization promotor derived from (a) at least one source of carboxyl groups selected from the group consisting of hydrocarbon acids containing 7-54 carbon atoms and organic polymers having at least one carboxyl group attached thereto, and (b) at least one source of metal ions capable of reacting with the carboxyl groups of (a) selected from the group consisting of sodium and potassium ion sources, where the concentration of said metal in said matrix resin (A) is at least 0.01 weight percent, and (E) 0-80% by weight based on the total of components A, B, C, D and E of a material selected from the group consisting of reinforcing and filling materials.
Claim 2
Dependent Claim 305 words
A molding composition comprising (A) 20-90% by weight based on the total of components A, B, C, D and E of a matrix resin having an inherent viscosity of at least 0.4, said matrix resin being selected from the group consisting of polyethylene terephthalate homopolymers, polyethylene terephthalate/polybutylene terephthalate mixtures, polyethylene terephthalate/polybutylene terephthalate copolymers, and mixtures thereof, wherein said polyethylene terephthalate/polybutylene terephthalate copolymers and mixtures contain at least 70% by weight ethylene terephthalate units, (B) 1-15 parts by weight per hundred parts of matrix resin (A) of polyalkylene oxide soft segments incorporated into the polymer chain of matrix resin A, said polyalkylene oxide soft segments having a molecular weight of 200-3250, (C) 1-15 parts by weight per hundred parts of matrix resin (A) of a plasticizer of the formula ##STR4## where m is an integer from 1 to 3, inclusive, n is an integer from 4 to 25, inclusive, A is alkyl, acyl or aroyl of 1-10 carbon atoms, B is alkyl, acyl or aroyl of 1-10 carbon atoms, and X is H, CH 3 or C 2 H 5 , (D) 1-16 parts by weight per hundred parts of matrix resin (A) of a crystallization promotor derived from (a) at least one source of carboxyl groups selected from the group consisting of hydrocarbon acids containing 7-54 carbon atoms and organic polymers having at least one carboxyl group attached thereto, and (b) at least one source of metal ions capable of reacting with the carboxyl groups of (a) selected from the group consisting of sodium and potassium ion sources, where the concentration of said metal in said matrix resin (A) is at least 0.01 weight percent, and (E) 0-80% by weight based on the total of components A, B, C, D and E of a material selected from the group consisting of reinforcing and filling materials.
Claim 3
Dependent Claim 64 words
The compositions of claim 1 wherein the crystallization promotor is derived from (a) at least one source of carboxyl groups consisting of hydrocarbon acids containing 7-25 carbon atoms and organic polymers containing pendant carboxyl groups, and (b) at least one source of metal ions capable of reacting with the carboxyl groups of (a) selected from the group consisting of sodium and potassium ion sources.
Claim 4
Dependent Claim 16 words
The compositions of claim 1 wherein the plasticizer is as described above where m is one.
Claim 5
Dependent Claim 16 words
The compositions of claim 1 wherein the plasticizer is as described above where n is 4-14.
Claim 6
Dependent Claim 22 words
The compositions of claim 1 wherein the plasticizer is as described above where A is methyl or acyl of 8 carbon atoms.
Claim 7
Dependent Claim 20 words
The compositions of claim 1 wherein the plasticizer is as described above where B is acyl of 8 carbon atoms.
Claim 8
Dependent Claim 16 words
The composition of claim 1 wherein the plasticizer is as described above where X is H.
Claim 9
Dependent Claim 23 words
The compositions of claim 1 wherein the plasticizer is as described above where m is one, n is 4-14, and X is H.
Claim 10
Dependent Claim 30 words
The compositions of claim 8 wherein the plasticizer is as described above where A is methyl or acyl of 8 carbon atoms and B is acyl of 8 carbon atoms.
Claim 11
Dependent Claim 16 words
The compositions of claim 9 wherein the plasticizer is as described above where n is 7-13.
Claim 12
Dependent Claim 13 words
The compositions of claim 10 wherein the plasticizer is polyethylene glycol 400 bis(2-ethylhexanoate).
Claim 13
Dependent Claim 12 words
The compositions of claim 10 wherein the plasticizer is tetraethylene glycol bis(2-ethylhexanoate).
Claim 14
Dependent Claim 14 words
The compositions of claim 10 wherein the plasticizer is methoxy polyethylene glycol 550 2-ethylhexanoate.
Claim 15
Dependent Claim 21 words
The compositions of claim 1 wherein the plasticizer (C) comprises 2-12 parts by weight per hundred parts of matrix resin (A).
Claim 16
Dependent Claim 21 words
The compositions of claim 1 wherein the plasticizer (C) comprises 4-8 parts by weight per hundred parts of matrix resin (A).
Claim 17
Dependent Claim 14 words
The compositions of claim 1 wherein the matrix resin (A) is polyethylene terephthalate homopolymer.
Claim 18
Dependent Claim 16 words
The compositions of claim 16 wherein the polyethylene terephthalate homopolymer has an inherent viscosity of 0.4-1.2.
Claim 19
Dependent Claim 29 words
The compositions of claim 1 wherein the matrix resin (A) comprises 30-80% by weight of the composition based on the total of components A, B, C, D and E.
Claim 20
Dependent Claim 29 words
The compositions of claim 1 wherein the matrix resin (A) comprises 40-80% by weight of the composition based on the total of components A, B, C, D and E.
Claim 21
Dependent Claim 24 words
The compositions of claim 1 wherein the polyalkylene oxide soft segments (B) comprise 2-12 parts by weight per hundred parts of matrix resin (A).
Claim 22
Dependent Claim 24 words
The compositions of claim 1 wherein the polyalkylene oxide soft segments (B) comprise 4-8 parts by weight per hundred parts of matrix resin (A).
Claim 23
Dependent Claim 12 words
The compositions of claim 1 wherein the polyalkylene oxide is polyethylene oxide.
Claim 24
Dependent Claim 17 words
The compositions of claim 1 wherein the polyalkylene oxide soft segments have a molecular weight of 600-1500.
Claim 25
Dependent Claim 30 words
The compositions of claim 1 wherein the total proportion of the soft segments (B) and the plasticizer (C) is 9-20 parts by weight per hundred parts of matrix resin (A).
Claim 26
Dependent Claim 30 words
The compositions of claim 1 wherein the total proportion of the soft segments (B) and the plasticizer (C) is 9-18 parts by weight per hundred parts of matrix resin (A).
Claim 27
Dependent Claim 30 words
The compositions of claim 1 wherein the total proportion of the soft segments (B) and the plasticizer (C) is 12-18 parts by weight per hundred parts of matrix resin (A).
Claim 28
Dependent Claim 21 words
The compositions of claim 1 wherein the relative quantities of soft segment (B) and plasticizer (C) is from 85:15 to 15:85.
Claim 29
Dependent Claim 21 words
The compositions of claim 1 wherein the relative quantities of soft segment (B) and plasticizer (C) is from 75:25 to 40:60.
Claim 30
Dependent Claim 21 words
The compositions of claim 1 wherein the relative quantities of soft segment (B) and plasticizer (C) is from 65:35 to 40:60.
Claim 31
Dependent Claim 22 words
The compositions of claim 1 wherein the crystallization promotor (D) comprises 2-9 parts by weight per hundred parts of matrix resin (A).
Claim 32
Dependent Claim 22 words
The compositions of claim 1 wherein the crystallization promotor (D) comprises 3-6 parts by weight per hundred parts of matrix resin (A).
Claim 33
Dependent Claim 49 words
The compositions of claim 1 wherein the crystallization promotor (D) is an organic ionic hydrocarbon copolymer of an alpha-olefin of 2-5 carbon atoms and an alpha,beta-ethylenically unsaturated carboxylic acid of 3-5 carbon atoms in which the carboxyl groups have been at least partially neutralized with sodium or potassium cations.
Claim 34
Dependent Claim 33 words
The compositions of claim 1 wherein the reinforcing and filling materials (E) are selected from the group consisting of glass, graphite, and aramid fibers, glass beads, aluminum silicate, asbestos, mica and calcium carbonate.
Claim 35
Dependent Claim 15 words
The compositions of claim 1 wherein the reinforcing and filling material (E) is glass fibers.
Claim 36
Dependent Claim 9 words
Molded articles made from the composition of claim 1.
Claim 37
Dependent Claim 304 words
Molded articles comprising (A) 20-90% by weight based on the total of components A, B, C, D and E of a matrix resin having an inherent viscosity of at least 0.4, said matrix resin being selected from the group consisting of polyethylene terephthalate homopolymers, polyethylene terephthalate/polybutylene terephthalate mixtures, polyethylene terephthalate/polybutylene terephthalate copolymers, and mixtures thereof, wherein said polyethylene terephthalate/polybutylene terephthalate copolymers and mixtures contain at least 70% by weight ethylene terephthalate units, (B) 1-15 parts by weight per hundred parts of matrix resin (A) of polyalkylene oxide soft segments incorporated into the polymer chain of matrix resin A, said polyalkylene oxide soft segments having a molecular weight of 200-3250, (C) 1-15 parts by weight per hundred parts of matrix resin (A) of a plasticizer of the formula ##STR5## where m is an integer from 1 to 3, inclusive, n is an integer from 4 to 25, inclusive, A is alkyl, acyl or aroyl of 1-10 carbon atoms, B is alkyl, acyl or aroyl of 1-10 carbon atoms, and X is H, CH 3 or C 2 H 5 , (D) 1-16 parts by weight per hundred parts of matrix resin (A) of a crystallization promotor derived from (a) at least one source of carboxyl groups selected from the group consisting of hydrocarbon acids containing 7-54 carbon atoms and organic polymers having at least one carboxyl group attached thereto, and (b) at least one source of metal ions capable of reacting with the carboxyl groups of (a) selected from the group consisting of sodium and potassium ion sources, where the concentration of said metal in said matrix resin (A) is at least 0.01 weight percent, and (E) 0-80% by weight based on the total of components A, B, C, D and E of a material selected from the group consisting of reinforcing and filling materials.
Claim 38
Dependent Claim 304 words
Molded articles comprising (A) 20-90% by weight based on the total of components A, B, C, D and E of a matrix resin having an inherent viscosity of at least 0.4, said matrix resin being selected from the group consisting of polyethylene terephthalate homopolymers, polyethylene terephthalate/polybutylene terephthalate mixtures, polyethylene terephthalate/polybutylene terephthalate copolymers, and mixtures thereof, wherein said polyethylene terephthalate/polybutylene terephthalate copolymers and mixtures contain at least 70% by weight ethylene terephthalate units, (B) 1-15 parts by weight per hundred parts of matrix resin (A) of polyalkylene oxide soft segments incorporated into the polymer chain of matrix resin A, said polyalkylene oxide soft segments having a molecular weight of 200-3250, (C) 1-15 parts by weight per hundred parts of matrix resin (A) of a plasticizer of the formula ##STR5## where m is an integer from 1 to 3, inclusive, n is an integer from 4 to 25, inclusive, A is alkyl, acyl or aroyl of 1-10 carbon atoms, B is alkyl, acyl or aroyl of 1-10 carbon atoms, and X is H, CH 3 or C 2 H 5 , (D) 1-16 parts by weight per hundred parts of matrix resin (A) of a crystallization promotor derived from (a) at least one source of carboxyl groups selected from the group consisting of hydrocarbon acids containing 7-54 carbon atoms and organic polymers having at least one carboxyl group attached thereto, and (b) at least one source of metal ions capable of reacting with the carboxyl groups of (a) selected from the group consisting of sodium and potassium ion sources, where the concentration of said metal in said matrix resin (A) is at least 0.01 weight percent, and (E) 0-80% by weight based on the total of components A, B, C, D and E of a material selected from the group consisting of reinforcing and filling materials.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-10-21 1989-04-22 1989-10-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-10-21 1993-04-22 1993-10-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-10-21 1997-04-22 1997-10-22 $7700.00 Window Closed / Lapsed

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