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US4548646A Expired / Lapsed US ⏱️ 0.0 years remaining

Thixotropic coating compositions and methods

Assignee: Technology Holding Co II
•
Filing: 1982-11-15
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Granted: 1985-10-22
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Expires: 2002-11-15
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Abstract

Abstract A coating composition which is thixotropic, that is, which is a gel when not subject to movement and a liquid when subject to movement. It comprises a non-ionic surfactant, an acid-stable, non-colloidal amorphous silica and a phosphate type acid binder aqueous solution.

Inventors

  • 👤 Mark F. Mosser
  • 👤 William J. Fabiny

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 11:28
CPC Classifications
C; C09; C09D; C09D5/00; C09D5/08; C04; C04B; C04B28/00; C04B28/34; C04B28/342; C23; C23C; C23C22/00; C23C22/73; C23C22/74; C04B2103/00; C04B2103/40; C04B2111/00; C04B2111/00034; C04B2111/00086; C04B2111/00112; C04B2111/0012; C04B2111/00474; C04B2111/00482; C04B2111/00525

Claims Analysis

Total Claims: 39
Claim 1
Independent Claim 68 words
An acid and stable thixotropic coating composition especially suitable for dipspin application which comprises (a) an acid binder aqueous solution which comprises phosphate ions and ions of the group of chromate ions or molybdate ions, and (b) an acid-stable, non-colloidal amorphous silica and (c) a nonionic surfactant, which composition is in a gel state when not subject to movement and in a liquid state when subject to movement.
Claim 2
Dependent Claim 68 words
An acid and stable thixotropic coating composition especially suitable for dipspin application which comprises (a) an acid binder aqueous solution which comprises phosphate ions and ions of the group of chromate ions or molybdate ions, and (b) an acid-stable, non-colloidal amorphous silica and (c) a nonionic surfactant, which composition is in a gel state when not subject to movement and in a liquid state when subject to movement.
Claim 3
Dependent Claim 30 words
The stable thixotropic coating composition of claim 1 wherein the nonionic surfactant is from the group of polyoxyethylene, ethoxylated alkylphenol, ethoxylated aliphatic alcohol, carboxylic esters, and polyoxyalkylene oxide block polymers.
Claim 4
Dependent Claim 22 words
The stable thixotropic coating composition of claim 1 wherein the amorphous silica is hydrogen-bonded to the binder and/or to the nonionic surfactant.
Claim 5
Dependent Claim 22 words
The stable thixotropic coating composition of claim 1 wherein the pH range of the composition is from about 0.5 to about 3.0.
Claim 6
Dependent Claim 22 words
The stable thixotropoic coating composition of claim 1 wherein the pH range of the composition is from about 1.5 to about 2.0.
Claim 7
Dependent Claim 19 words
The stable thixotropic coating composition of claim 1 wherein the viscosity ranges from about 600 to about 45,000 cp.
Claim 8
Dependent Claim 19 words
The stable thixotropic coating composition of claim 1 wherein the viscosity ranges from about 800 to about 4,500 cp.
Claim 9
Dependent Claim 15 words
The stable thixotropic coating composition of claim 1 wherein the amorphous silica is fumed silica.
Claim 10
Dependent Claim 14 words
The stable thixotropic coating composition of claim 1 wherein the silica is silica gel.
Claim 11
Dependent Claim 14 words
The stable thixotropic coating composition of claim 1 wherein the silica is precipitated silica.
Claim 12
Dependent Claim 19 words
The stable thixotropic coating composition of claim 1 wherein the nonionic surfactant has a plurality of hydroxyl functional groups.
Claim 13
Dependent Claim 16 words
The stable thixotropic coating composition of claim 11 wherein the nonionic surfactant is an ethoxylated alkylphenol.
Claim 14
Dependent Claim 22 words
The stable thixotropic coating composition of claim 12 wherein the alkyl of the alkyl phenol is of 8 to 9 carbon atoms.
Claim 15
Dependent Claim 13 words
The stable thixotropic coating composition of claim 13 wherein the alkyl is t-octyl.
Claim 16
Dependent Claim 20 words
The stable thixotropic coating composition of claim 2 wherein the nonionic surfactant is polyethylene glycol or ethylene glycol mono-butyl ether.
Claim 17
Dependent Claim 24 words
The stable thixotropic coating composition of claim 15 wherein the polyethylene glycol has a molecular weight in the range of about 400 to 14,000.
Claim 18
Dependent Claim 30 words
The stable thixotropoic coating composition of clam 1 wherein the amount of nonionic surfactant is in the range of about 0.01 to about 0.5 percent by weight of total solids.
Claim 19
Dependent Claim 30 words
The stable thixotropoic coating composition of clam 1 wherein the amount of nonionic surfactant is in the range of about 0.01 to about 0.5 percent by weight of total solids.
Claim 20
Dependent Claim 28 words
The stable thixotropic coating composition of claim 1 wherein the proportion of amorphous silica is below the range at which the coating made with the composition is brittle.
Claim 21
Dependent Claim 30 words
The stable thixotropic coating composition of claim 18 wherein the proportion of amorphous silica is in the range from about 0.5 to about 15 percent by weight of total solids.
Claim 22
Dependent Claim 43 words
The stable thixotropic coating composition of claims 1 or 3 which comprises a particulate solid material of the following: aluminum, zinc, an oxide of the following: silicon, zirconium, beryllium or aluminum, iron, chromium, a refractory carbide, nitride, silicide, or boride, or alloys thereof.
Claim 23
Dependent Claim 19 words
The stable thixotropic coating composition of claim 20 wherein the particulate solid material is aluminum or an aluminum alloy.
Claim 24
Dependent Claim 23 words
The stable thixotropic coating composition of claim 21 wherein the particulate solid material is of an average particle size below about 10 microns.
Claim 25
Dependent Claim 16 words
The stable thixotropic coating composition of claim 1 which comprises a gel of a reduced chromate.
Claim 26
Dependent Claim 19 words
The stable thixotropic coating composition of claim 23 wherein the gel is of a reduced water-soluble or water-insoluble chromate.
Claim 27
Dependent Claim 14 words
The stable thixotropic coating composition of claim 24 wherein the chromate is a dichromate.
Claim 28
Dependent Claim 26 words
The stable thixotropic coating composition of claim 24 wherein the gel is an insoluble Cr (OH) 3 and/or a Cr 2 (CrO 4 ) 3 gel.
Claim 29
Dependent Claim 23 words
The stable thixotropic coating composition of claims 1 or 3 which comprises a gel of a reduced chromate, which chromate is a dichromate.
Claim 30
Dependent Claim 14 words
The stable thixotropic coating composition of claim 27 which comprises a particulate solid material.
Claim 31
Dependent Claim 19 words
The stable thixotropic coating composition of claim 28 wherein the particulate solid material is aluminum or an aluminum alloy.
Claim 32
Dependent Claim 22 words
The stable thixotropic coating composition of claim 29 wherein the aluminum particles are of an average size not exceeding about 10 microns.
Claim 33
Dependent Claim 28 words
The stable thixotropic coating composition of claims 1 or 3 wherein the acid binder aqueous solution comprises dissolved metal ions of the group of magnesium, aluminum or zinc.
Claim 34
Dependent Claim 21 words
The stable thixotropic coating composition of claim 1 wherein said composition has a solid content of about 30 to about 55%.
Claim 35
Dependent Claim 18 words
The stable thixotropic composition of claim 32 which has a viscosity of about 800 to about 4500 cp.
Claim 36
Dependent Claim 41 words
The acid stable thixotropic coating composition of claim 1 wherein the amorphous silica is an aggregate or agglomerate of a size of about 1 to about 5 microns of particles of an average particle size of less than about 1 micron.
Claim 37
Dependent Claim 14 words
The stable thixotropic coating composition of claim 1 wherein the nonionic surfactant is water-soluble.
Claim 38
Dependent Claim 17 words
The stable thixotropic coating composition of claim 35 wherein the nonionic surfactant cross-links with the amorphous silica.
Claim 39
Dependent Claim 17 words
The acid-stable thixotropic coating composition of claim 36 wherein the amorphous silica is free of stabilizing ions.

References Cited (Backward Citations)

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US3420715A Cited
US3562011A Cited
US3679493A Cited
US3869293A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-10-21 1989-04-22 1989-10-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-10-21 1993-04-22 1993-10-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-10-21 1997-04-22 1997-10-22 $7700.00 Window Closed / Lapsed

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