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US4548628A Expired / Lapsed US ⏱️ 0.0 years remaining

Filter medium and process for preparing same

Assignee: Asahi Kasei Corp
•
Filing: 1983-04-08
•
Granted: 1985-10-22
•
Expires: 2003-04-08
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Abstract

Abstract A filter medium comprising one fibrous web or a plurality of piled and integrated fibrous webs is provided. The web or webs are composed mainly of ultra-fine combustible synthetic fibers having a single fiber diameter of 0.1 to 1.5μ. The constituent fibers in each web are entangled with one another in various directions and satisfy the following requirements: (i) the fiber packing ratio α (%), defined by the formula: α=(ρ'/ρ)×100 (ρ=true density of the fibers, ρ'=apparent density of the filter medium), is in the range of 20≧α≧3, (ii) the ratio S B /S A of the actually measured surface area S B (m 2 ) of the fibers per m 2 of the filter medium to the total surface area S A (m 2 ) expressed by the formula: S A =(9000πφw)/d (d mean single fiber denier, φ the means single fiber diameter (m) and W basis weight (g/m 2 ) of the filter medium) is in the range of 1>S.sub.B /S.sub.A ≧0.6, and (iii) the number N of single fibers piled in the thickness direction of the filter medium, expressed by the formula: N=πl/100φ (α=fiber packing ratio (%), l=thickness (μ) of the filter medium and φ=mean single fiber diameter (μ)) is in the range of 1000≧N≧40. The filter medium is prepared by jetting high-pressure water to at least one surface of the fibrous web or webs, after or without a heat treatment thereof, from nozzles having a diameter of 0.05 to 0.5 mm and making a circular or reciprocating movement in parallel to the fibrous web or webs while moving the fibrous web or webs.

Inventors

  • 👤 Masaaki Miyake
  • 👤 Kunihiko Fukumori

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 22:12
CPC Classifications
B; B01; B01D; B01D39/00; B01D39/14; B01D39/16; B01D39/1607; B01D39/1623; D; D04; D04H; D04H1/00; D04H1/40; D04H1/44; D04H1/46; D04H1/492; D04H3/00; D04H3/08; D04H3/10; G; G21; G21F; G21F9/00; G21F9/02; B01D2239/00; B01D2239/04; B01D2239/0457; B01D2239/06; B01D2239/0604; B01D2239/0622; B01D2239/065; B01D2239/12; B01D2239/1233

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 261 words
A filter medium comprising one fibrous web or a plurality of piled and integrated fibrous webs, said web or webs being composed mainly of ultra-fine combustible synthetic fibers having a single fiber diameter of from 0.1 to 1.5μ, wherein the constituent fibers are interlaced and entangled with one another in various directions and satisfy the following requirements: (i) the fiber packing ratio α (%), which is defined by the following formula, is in the range of 20≧α≧3: ##EQU8## wherein ρ stands for the true density of the fibers and ρ' stands for the apparent density of the filter medium, (ii) the ratio S B /SA of the actually measured surface area S B (m 2 ) of the constituent fibers per m 2 of the filter medium to the total surface area S A (m 2 ) expressed by the following formula: ##EQU9## wherein d stands for the mean single fiber denier, φ stands for the mean single fiber diameter (m) and W stands for the basis weight (g/m 2 ) of the filter medium, is in the range of ##EQU10## (iii) the number N of single fibers piled in the thickness direction of the filter medium, which is expressed by the following formula: ##EQU11## wherein α stands for the fiber packing ratio (%), l stands for the thickness (μ) of the filter medium and φ' stands for the mean single fiber diameter (μ), is in the range of 1000≧N≧40 and wherein at least one surface of the filter medium is entirely covered with irregular fine depressions not uniform in shape.
Claim 2
Dependent Claim 261 words
A filter medium comprising one fibrous web or a plurality of piled and integrated fibrous webs, said web or webs being composed mainly of ultra-fine combustible synthetic fibers having a single fiber diameter of from 0.1 to 1.5μ, wherein the constituent fibers are interlaced and entangled with one another in various directions and satisfy the following requirements: (i) the fiber packing ratio α (%), which is defined by the following formula, is in the range of 20≧α≧3: ##EQU8## wherein ρ stands for the true density of the fibers and ρ' stands for the apparent density of the filter medium, (ii) the ratio S B /SA of the actually measured surface area S B (m 2 ) of the constituent fibers per m 2 of the filter medium to the total surface area S A (m 2 ) expressed by the following formula: ##EQU9## wherein d stands for the mean single fiber denier, φ stands for the mean single fiber diameter (m) and W stands for the basis weight (g/m 2 ) of the filter medium, is in the range of ##EQU10## (iii) the number N of single fibers piled in the thickness direction of the filter medium, which is expressed by the following formula: ##EQU11## wherein α stands for the fiber packing ratio (%), l stands for the thickness (μ) of the filter medium and φ' stands for the mean single fiber diameter (μ), is in the range of 1000≧N≧40 and wherein at least one surface of the filter medium is entirely covered with irregular fine depressions not uniform in shape.
Claim 3
Dependent Claim 78 words
A filter medium as set forth in claim 1, wherein the filter medium has a three-layer structure comprising a front layer in which constituent fibers are interlaced and entangled mainly three-dimensionally and which has fine fluffs formed on the surface thereof, an intermediate layer in which the constituent fibers are interlaced and entangled mainly two-dimensionally and a back layer in which the constituent fibers are interlaced and entangled mainly three-dimensionally and which is denser than the front layer.
Claim 4
Dependent Claim 32 words
A filter medium as set forth in claim 1, wherein the depressions have a mean diameter of from 0.05 to 2 mm and a mean depth of from 0.05 to 0.5 mm.
Claim 5
Dependent Claim 42 words
A filter medium as set forth in claim 1, wherein the web composed mainly of ultra-fine combustible synthetic fibers having a single fiber diameter of 0.1 to 1.5μ is a web of polyester continuous filaments obtained by a melt blow spinning method.
Claim 6
Dependent Claim 11 words
A filter medium according to claim 1 comprising one fibrous web.
Claim 7
Dependent Claim 16 words
A filter medium according to claim 1 comprising a plurality of piled and integrated fibrous webs.

References Cited (Backward Citations)

US2708982A Cited
US3573158A Cited
US4011067A Cited
US4093437A Cited
US4179274A Cited
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US4164400A Cited
JPS5412666A Cited
JPS569575A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-10-21 1989-04-22 1989-10-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-10-21 1993-04-22 1993-10-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-10-21 1997-04-22 1997-10-22 $7700.00 Window Closed / Lapsed

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