Discharge valve assembly

Claim 2

An improved valve assembly for use in compressors, comprising: a valve plate adapted for controlling fluid from a compression chamber of said compressor and having a circularly shaped discharge opening therethrough, the sidewalls of said opening defining a valve seat having an increasing diameter in a direction away from said compression chamber; a disc-shaped valve member positioned within said opening for movement to and from a closed position in which it is in sealing engagement with said valve seat, said valve member being formed of a compliant polymeric material; a bowed leaf spring formed of metal and positioned in alignment with said valve member, the convex center portion of said leaf spring acting against said valve member and biasing it into a closed position; and a bridge member overlying said discharge opening and fixed in position with respect to said valve plate, said bridge member having means defining guide surfaces extending into said opening and surrounding the peripheral edge of said valve member and said leaf spring so as to maintain said leaf spring and valve member generally in alignment with one another and said discharge opening, said guide surfaces being normally radially spaced from the peripheral edge of said leaf spring when said valve member is in a closed position, and said means defining said guide surfaces being spaced from the sidewalls of said opening so as to define a discharge passage therebetween.

Claim 3

An improved valve assembly for use in compressors, comprising: a valve plate adapted for controlling fluid flow from a compression chamber of said compressor and having a circularly shaped discharge opening therethrough; the sidewalls of said opening defining a valve seat having an increasing diameter in a direction away from said compression chamber; a disc-shaped valve member positioned within said opening for movement to and from a closed position in which it is in sealing engagement with said valve seat, said valve member being formed of a compliant material and having a substantially flat surface opposite said compression chamber; a bowed leaf spring formed of metal and positioned in alignment with said valve member, the convex center portion of said leaf spring being wholly imperforate and normally acting against said flat surface on said valve member generally along a substantially straight line and biasing it into a closed position; and a bridge member overlying said discharge opening and fixed in position with respect to said valve plate; said bridge member having means defining a plurality of spaced guide surfaces extending into said opening and surrounding the peripheral edge of said valve member and said leaf spring so as to maintain said leaf spring and valve member generally in alignment with one another and said discharge opening, said guide surfaces being normally radially spaced from the peripheral edge of said leaf spring when said valve member is in a closed position a sufficient distance to accommodate radial movement of said leaf spring and said means defining said guide surfaces being axially and radially spaced from the sidewalls of said opening so as to define a discharge gas flowpath therebetween.

Claim 4

An improved valve assembly for use in compressors, comprising: a valve plate adapted for controlling fluid flow from a compression chamber of said compressor and having a circularly shaped discharge opening therethrough; the sidewalls of said opening defining a valve seat having an increasing diameter in a direction away from said compression chamber; a disc-shaped valve member positioned within said opening for movement to and from a closed position in which it is in sealing engagement with said valve seat, said valve member being formed of a compliant material and having a substantially flat surface opposite said compression chamber; a bowed leaf spring formed of metal and positioned in alignment with said valve member, the convex center portion of said leaf spring being wholly imperforate and normally acting against said flat surface on said valve member generally along a substantially straight line and biasing it into a closed position; and a bridge member overlying said discharge opening and fixed in position with respect to said valve plate; said bridge member having means defining a plurality of spaced guide surfaces extending into said opening and surrounding the peripheral edge of said valve member and said leaf spring so as to maintain said leaf spring and valve member generally in alignment with one another and said discharge opening, said guide surfaces being normally radially spaced from the peripheral edge of said leaf spring when said valve member is in a closed position a sufficient distance to accommodate radial movement of said leaf spring and said means defining said guide surfaces being axially and radially spaced from the sidewalls of said opening so as to define a discharge gas flowpath therebetween.

Claim 5

An improved valve assembly for use in compressors, comprising: a valve plate adapted for controlling fluid flow from a compression chamber of said compressor and having a circularly shaped discharge opening therethrough, the sidewalls of said opening defining a valve seat having an increasing diameter in a direction away from said compression chamber; a disc-shaped valve member positioned within said opening for movement to and from a closed position in which it is in sealing engagement with said valve seat, said valve member being formed of a compliant material and having a substantially flat surface opposite said compression chamber; a bowed leaf spring formed of metal and positioned in alignment with said valve member, the convex center portion of said leaf spring being wholly imperforate and normally acting against said flat surface on said valve member generally along a substantially straight line and biasing it into a closed position; and a bridge member mounted in a fixed position with respect to said valve plate, said bridge member including a stop surface formed of a relatively hard material engaging the outer periphery of said bowed leaf uspring to urge said valve member into said closed position, said guide surfaces being normally radially spaced from the peripheral edge of said leaf spring a sufficient distance so as to accommodate radial movement of said leaf spring and said means defining said guide surfaces being spaced from the sidewalls of said opening whereby a discharge gas flowpath is provided therebetween.

Claim 6

An improved valve assembly for use in compressors, comprising: a valve plate adapted for controlling fluid flow from a compression chamber of said compressor and having a circularly shaped discharge opening therethrough, the sidewalls of said opening defining a valve seat having an increasing diameter in a direction away from said compression chamber; a disc-shaped valve member positioned within said opening for movement to and from a closed position in which it is in sealing engagement with said valve seat, said valve member being formed of a compliant material and having a substantially flat surface opposite said compression chamber; a bowed leaf spring formed of metal and positioned in alignment with said valve member, the convex center portion of said leaf spring being wholly imperforate and normally acting against said flat surface on said valve member generally along a substantially straight line and biasing it into a closed position; and a bridge member mounted in a fixed position with respect to said valve plate, said bridge member including a stop surface formed of a relatively hard material engaging the outer periphery of said bowed leaf uspring to urge said valve member into said closed position, said guide surfaces being normally radially spaced from the peripheral edge of said leaf spring a sufficient distance so as to accommodate radial movement of said leaf spring and said means defining said guide surfaces being spaced from the sidewalls of said opening whereby a discharge gas flowpath is provided therebetween.

Claim 7

An improved valve assembly as claimed in claim 3, wherein said valve member and leaf spring cooperate with one another so that no peripheral edge of said leaf spring is ever in a position to cause damaging wear on said flat surface of said valve element.