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US4547437A Expired / Lapsed US ⏱️ 0.0 years remaining

Protective interlayer for high temperature solid electrolyte electrochemical cells

Assignee: Westinghouse Electric Corp
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Filing: 1984-10-05
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Granted: 1985-10-15
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Expires: 2004-10-05
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Abstract

Abstract A high temperature, solid electrolyte electrochemical cell is made, having a first and second electrode with solid electrolyte between them, where the electrolyte is formed by hot chemical vapor deposition, where a solid, interlayer material, which is electrically conductive, oxygen permeable, and protective of electrode material from hot metal halide vapor attack, is placed between the first electrode and the electrolyte, to protect the first electrode from the hot metal halide vapors during vapor deposition.

Inventors

  • 👤 Arnold O. Isenberg
  • 👤 Roswell J. Ruka
  • 👤 Gregory E. Zymboly

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 21:41
CPC Classifications
H; H01; H01M; H01M8/00; H01M8/10; H01M8/12; C; C23; C23C; C23C16/00; C23C16/44; C23C16/4414; Y; Y02; Y02E; Y02E60/00; Y02E60/30; Y02E60/50

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 109 words
In a high temperature, solid electrolyte electrochemical cell having two electrodes with solid electrolyte therebetween, where the electrolyte is formed by vapor deposition from metal halides at temperatures over about 1000° C., and said hot metal halide vapors are capable of degrading the electrode materials, the improvement comprising a solid, oxide interlayer material, which is electrically conductive, and oxygen permeable, disposed between at least one of the electrodes and the electrolyte, to protect the electrode from degradation by the hot metal halide vapors where said interlayer material is selected from the group consisting of calcium and cobalt doped yttrium chromite, calcium doped yttrium chromite, and cobalt doped yttrium chromite.
Claim 2
Dependent Claim 109 words
In a high temperature, solid electrolyte electrochemical cell having two electrodes with solid electrolyte therebetween, where the electrolyte is formed by vapor deposition from metal halides at temperatures over about 1000° C., and said hot metal halide vapors are capable of degrading the electrode materials, the improvement comprising a solid, oxide interlayer material, which is electrically conductive, and oxygen permeable, disposed between at least one of the electrodes and the electrolyte, to protect the electrode from degradation by the hot metal halide vapors where said interlayer material is selected from the group consisting of calcium and cobalt doped yttrium chromite, calcium doped yttrium chromite, and cobalt doped yttrium chromite.
Claim 3
Dependent Claim 28 words
The electrochemical cell of claim 1, where the coefficient of thermal expansion of the interlayer material approximates that of the electrode and electrolyte between which it is disposed.
Claim 4
Dependent Claim 60 words
In a high-temperature, solid electrolyte fuel cell, having inner and outer annular electrodes with solid electrolyte therebetween, the improvement comprising a solid protective interlayer material disposed between at least one of the electrodes and the electrolyte, said interlayer material selected from the group consisting of calcium and cobalt doped yttrium chromite, calcium doped yttrium chromite and cobalt doped yttrium chromite.
Claim 5
Dependent Claim 60 words
In a high-temperature, solid electrolyte fuel cell, having inner and outer annular electrodes with solid electrolyte therebetween, the improvement comprising a solid protective interlayer material disposed between at least one of the electrodes and the electrolyte, said interlayer material selected from the group consisting of calcium and cobalt doped yttrium chromite, calcium doped yttrium chromite and cobalt doped yttrium chromite.
Claim 6
Dependent Claim 37 words
The fuel cell of claim 3, where the interlayer material has the chemical formula Y 1-x Ca x Cr 1-y Co y O 3 , where, x=from 0,005 to about 0.5 and y=from 0.005 to about 0.5.
Claim 7
Dependent Claim 77 words
A high temperature, solid electrolyte electrochemical cell comprising: (1) a porous support, (2) a first electrode disposed on the support, (3) an interlayer material selected from the group consisting of calcium and cobalt doped yttrium chromite, calcium doped yttrium chromite, and cobalt doped yttrium chromite, disposed onto the first electrode, (4) a solid electrolyte disposed on the interlayer and separated from the first electrode by the interlayer, and (5) a second electrode disposed on the solid electrolyte.
Claim 8
Dependent Claim 77 words
A high temperature, solid electrolyte electrochemical cell comprising: (1) a porous support, (2) a first electrode disposed on the support, (3) an interlayer material selected from the group consisting of calcium and cobalt doped yttrium chromite, calcium doped yttrium chromite, and cobalt doped yttrium chromite, disposed onto the first electrode, (4) a solid electrolyte disposed on the interlayer and separated from the first electrode by the interlayer, and (5) a second electrode disposed on the solid electrolyte.
Claim 9
Dependent Claim 37 words
The fuel cell of claim 5, where the interlayer material has the chemical formula Y 1-x Ca x Cr 1-y Co y O 3 , where, x=from 0.005 to about 0.5 and y=from 0.005 to about 0.5.
Claim 10
Dependent Claim 54 words
The fuel cell of claim 5, where the support is comprised of calcia stabilized zirconia, the first electrode is comprised of doped and undoped oxides or mixtures of oxides, the electrolyte is comprised of stabilized zirconia, and the second electrode is selected from the group consisting of nickel zirconia cermet and cobalt zirconia cermet.

References Cited (Backward Citations)

US3460991A Cited
US3668010A Cited
US3861959A Cited
US4395468A Cited
US4490444A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-10-14 1989-04-15 1989-10-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-10-14 1993-04-15 1993-10-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-10-14 1997-04-15 1997-10-15 $7700.00 Window Closed / Lapsed

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