US4544484A
Expired / Lapsed
US
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Reverse osmosis membrane quenching
Assignee: EIDP Inc
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Filing: 1983-06-24
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Granted: 1985-10-01
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Expires: 2003-06-24
Abstract
Abstract In the preparation of permselective membranes by extracting a solvent-cast membrane with non-solvent, the improvement of quenching with a polar liquid before extraction.
Inventors
- 👤 Sherman A. Sundet
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-25 18:11
CPC Classifications
B; B01; B01D; B01D71/00; B01D71/06; B01D71/58; B01D69/00; B01D69/06; B01D69/08; B01D71/56; B01D2323/00; B01D2323/08; B01D2323/12
Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
453 words
A process for preparing permselective membranes comprising the steps of casting a film or hollow fiber from a solution including: (a) synthetic organic nitrogen-linked aromatic polymer represented by the formula: --(LR).sub.2 -- where (1) each L independently is a divalent linking group of the formula --(D i E j D k E l D m )-- wherein (i) D is ##STR9## and E is ##STR10## or vice versa: each X independently is O or S; each Z independently is H, lower alkyl, or phenyl, provided that at least about 1/4 of the Z's in the polymer are H; and all non-terminal ##STR11## occur in pairs; (ii) i and j each represent the numerals 1 or 2, k, l, and m each represent the numerals 0, 1, or 2; provided that if l=0; then m=0; and if k=0, then l=0; and further that i+j+k+l+m≦8; (2) each R independently is a divalent organic radical, both of whose terminal atoms are carbon atoms, at least about 1/2 of all such terminal atoms bonded to ##STR12## and at least about 2/3 of all such terminal atoms bonded to ##STR13## and the L links being members of aromatic nuclei; and such that (i) (N R )/(s) is less than about 10, (ii) f M is less than about 1/5, and (iii) P.I. is less than about 1/500, where: N R =N R °-10N 1 --N H N R °=(number of atoms in R, exclusive of H-atoms) 50 N 1 =number of ionic groups in R N H =number of H-bonding units contributed by polar groups in R N R =average value of N R for the polymer, s=1/2[(number of ##STR14## groups in L)+1] ##EQU2## (3) n is an integer sufficiently large to provide film-forming molecular weight; and (4) the polymer has a solubility of at least about 10% by weight in a medium consisting of 0-3% by weight of lithium chloride in a solvent selected from the group consisting of dimethylacetamide, dimethyl sulfoxide, N-methyl pyrrolidone, hexamethyl phosphoramide, and mixtures thereof at 25° C.; and (b) organic solvent for the polymer; contacting the cast film or hollow fiber with an aqueous quenching liquid for a period of about from 5 seconds to 15 minutes, the quenching liquid comprising about from 5 to 50 weight percent of at least one polar liquid selected from the group consisting of carbonyl compounds of the general formula ##STR15## wherein A is H, NH 2 , CH 3 , or CH 2 CH 3 and B is OH, NH 2 , or CH 3 ; and then immersing the quenched film or hollow fiber in water for a time necessary to extract substantially all of the polar liquid from the film or hollow fiber.
Claim 2
Dependent Claim
453 words
A process for preparing permselective membranes comprising the steps of casting a film or hollow fiber from a solution including: (a) synthetic organic nitrogen-linked aromatic polymer represented by the formula: --(LR).sub.2 -- where (1) each L independently is a divalent linking group of the formula --(D i E j D k E l D m )-- wherein (i) D is ##STR9## and E is ##STR10## or vice versa: each X independently is O or S; each Z independently is H, lower alkyl, or phenyl, provided that at least about 1/4 of the Z's in the polymer are H; and all non-terminal ##STR11## occur in pairs; (ii) i and j each represent the numerals 1 or 2, k, l, and m each represent the numerals 0, 1, or 2; provided that if l=0; then m=0; and if k=0, then l=0; and further that i+j+k+l+m≦8; (2) each R independently is a divalent organic radical, both of whose terminal atoms are carbon atoms, at least about 1/2 of all such terminal atoms bonded to ##STR12## and at least about 2/3 of all such terminal atoms bonded to ##STR13## and the L links being members of aromatic nuclei; and such that (i) (N R )/(s) is less than about 10, (ii) f M is less than about 1/5, and (iii) P.I. is less than about 1/500, where: N R =N R °-10N 1 --N H N R °=(number of atoms in R, exclusive of H-atoms) 50 N 1 =number of ionic groups in R N H =number of H-bonding units contributed by polar groups in R N R =average value of N R for the polymer, s=1/2[(number of ##STR14## groups in L)+1] ##EQU2## (3) n is an integer sufficiently large to provide film-forming molecular weight; and (4) the polymer has a solubility of at least about 10% by weight in a medium consisting of 0-3% by weight of lithium chloride in a solvent selected from the group consisting of dimethylacetamide, dimethyl sulfoxide, N-methyl pyrrolidone, hexamethyl phosphoramide, and mixtures thereof at 25° C.; and (b) organic solvent for the polymer; contacting the cast film or hollow fiber with an aqueous quenching liquid for a period of about from 5 seconds to 15 minutes, the quenching liquid comprising about from 5 to 50 weight percent of at least one polar liquid selected from the group consisting of carbonyl compounds of the general formula ##STR15## wherein A is H, NH 2 , CH 3 , or CH 2 CH 3 and B is OH, NH 2 , or CH 3 ; and then immersing the quenched film or hollow fiber in water for a time necessary to extract substantially all of the polar liquid from the film or hollow fiber.
Claim 3
Dependent Claim
14 words
A process of claim 1 wherein the polar liquid consists essentially of formic acid.
Claim 4
Dependent Claim
13 words
A process of claim 1 wherein the polar liquid consists essentially of formamide.
Claim 5
Dependent Claim
13 words
A process of claim 1 wherein the polar liquid consists essentially of urea.
Claim 6
Dependent Claim
13 words
A process of claim 1 wherein the polar liquid consists essentially of acetone.
Claim 7
Dependent Claim
22 words
A process of claim 1 wherein the aqueous quench solution is maintained at a temperature of about from 10° to 30° C.
Claim 8
Dependent Claim
31 words
A process of claim 1 wherein the membrane is in the form of a hollow fiber and the aqueous quenching liquid comprises about from 5 to 20 weight percent polar liquid.
Claim 9
Dependent Claim
31 words
A process of claim 1 wherein the membrane is in the form of a flat sheet and the aqueous quenching liquid comprises about from 20 to 40 weight percent polar liquid.
Claim 10
Dependent Claim
10 words
A semipermeable membrane resulting from the process of claim 1.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1988-09-30 | 1989-04-01 | 1989-10-01 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1992-09-30 | 1993-04-01 | 1993-10-01 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1996-09-30 | 1997-04-01 | 1997-10-01 | $7700.00 | Window Closed / Lapsed |