← Back to Patent Explorer
US4544126A Expired / Lapsed US ⏱️ 0.0 years remaining

Molding apparatus for simultaneously forming a cavity and encapsulating a frame in a foamed body

Assignee: Motors Liquidation Co
•
Filing: 1984-10-01
•
Granted: 1985-10-01
•
Expires: 2004-10-01
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A dual lid molding apparatus for a two-stage molding process which provides for frame encapsulation in a foamed article also having a molded-in cavity. The molding apparatus is constructed by pivotally connecting two mold closure members at each side of a female base mold. The two mold closure members are sequentially engaged with the female base mold during the two-stage molding process. A frame member and a multitude of cavities may be embedded in the foamed article by using this technique.

Inventors

  • 👤 Walter K. Melchert

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 12:05
CPC Classifications
B; B29; B29C; B29C44/00; B29C44/02; B29C44/12; B29C44/1271; B29C33/00; B29C33/12; B29C33/14; B29C33/16; B29C33/30; B29C33/306; B29C44/08; B29C44/083; B29C44/086; B29C2791/00; B29C2791/001; B29K; B29K2105/00; B29K2105/04; B29L; B29L2031/00; B29L2031/44; B29L2031/443; B29L2031/58

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 217 words
A mold for molding a hollow, unitary foamed article having a frame member embedded therein wherein said article comprises a first-molded foam section, a second-molded foam section integral with said first-molded section about the periphery of said frame member and at least one cavity between said sections and defined in part by said frame, said mold comprising: (A) a first mold member adapted to sequentially sealingly engage second and third mold members for shaping said article in at least two molding operations; (B) a second mold member coacting with said first mold member in a closed position to define a first mold cavity for shaping said first-foamed section; (C) a third mold member coacting with said first mold member in a closed position for positioning said frame member in spaced relation to said first-foamed section to define said cavity therebetween, said third mold member including means for detachably securing said frame member in spaced relation to said third mold member for release therefrom following molding of said second-molded section and such as to define a second mold cavity between said frame and said third mold member for shaping said second-foamed section, said second mold cavity being in communication with the first mold cavity at the periphery of said frame member for integrating said foamed sections together thereat.
Claim 2
Dependent Claim 217 words
A mold for molding a hollow, unitary foamed article having a frame member embedded therein wherein said article comprises a first-molded foam section, a second-molded foam section integral with said first-molded section about the periphery of said frame member and at least one cavity between said sections and defined in part by said frame, said mold comprising: (A) a first mold member adapted to sequentially sealingly engage second and third mold members for shaping said article in at least two molding operations; (B) a second mold member coacting with said first mold member in a closed position to define a first mold cavity for shaping said first-foamed section; (C) a third mold member coacting with said first mold member in a closed position for positioning said frame member in spaced relation to said first-foamed section to define said cavity therebetween, said third mold member including means for detachably securing said frame member in spaced relation to said third mold member for release therefrom following molding of said second-molded section and such as to define a second mold cavity between said frame and said third mold member for shaping said second-foamed section, said second mold cavity being in communication with the first mold cavity at the periphery of said frame member for integrating said foamed sections together thereat.
Claim 3
Dependent Claim 247 words
A mold for molding a hollow, unitary foamed article having a frame member embedded therein wherein said article comprises a first-molded foam section, a second-molded foam section integral with said first-molded section about the periphery of said frame member and at least one cavity between said sections and defined in part by said frame, said mold comprising: (A) a first mold member adapted to sequentially sealingly engage second and third mold members for shaping said article in at least two molding operations; (B) a second mold member coacting with said first mold member in a closed position to define a first mold cavity for shaping said first-foamed section; (C) a third mold member coacting with said first mold member in a closed position for positioning said frame member in spaced relation to said first-foamed section to define said cavity therebetween, said third mold member including means for detachably securing said frame member in spaced relation to said third mold member for release therefrom following molding of said second-molded section and such as to define a second mold cavity between said frame and said third mold member for shaping said second-foamed section, said second mold cavity being in communication with the first mold cavity at the periphery of said frame member for integrating said foamed sections together thereat, and (D) means operatively associated with said members for pivotally connecting said first mold member to said second and third mold members to effect opening and closing of said mold.
Claim 4
Dependent Claim 247 words
A mold for molding a hollow, unitary foamed article having a frame member embedded therein wherein said article comprises a first-molded foam section, a second-molded foam section integral with said first-molded section about the periphery of said frame member and at least one cavity between said sections and defined in part by said frame, said mold comprising: (A) a first mold member adapted to sequentially sealingly engage second and third mold members for shaping said article in at least two molding operations; (B) a second mold member coacting with said first mold member in a closed position to define a first mold cavity for shaping said first-foamed section; (C) a third mold member coacting with said first mold member in a closed position for positioning said frame member in spaced relation to said first-foamed section to define said cavity therebetween, said third mold member including means for detachably securing said frame member in spaced relation to said third mold member for release therefrom following molding of said second-molded section and such as to define a second mold cavity between said frame and said third mold member for shaping said second-foamed section, said second mold cavity being in communication with the first mold cavity at the periphery of said frame member for integrating said foamed sections together thereat, and (D) means operatively associated with said members for pivotally connecting said first mold member to said second and third mold members to effect opening and closing of said mold.

References Cited (Backward Citations)

US3264382A Cited
US3248758A Cited
US3840627A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-09-30 1989-04-01 1989-10-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-09-30 1993-04-01 1993-10-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-09-30 1997-04-01 1997-10-01 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag