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US4540803A Expired / Lapsed US ⏱️ 0.0 years remaining

Hydrosilazane polymers from [R3 Si]2 NH and HSiCl3

Assignee: COI Ceramics Inc
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Filing: 1983-11-28
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Granted: 1985-09-10
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Expires: 2003-11-28
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Abstract

Abstract A process is disclosed for preparing R 3 SiNH-containing hydrosilazane polymer by contacting and reacting trichlorosilane with a disilazane [R 3 Si] 2 NH where R is vinyl, hydrogen, phenyl, or alkyl radicals containing 1 to 3 carbon atoms. These hydrosilazane polymers are useful, when fired at high temperatures, in the formation of silicon nitride and silicon nitride-containing ceramic materials.

Inventors

  • 👤 John P. Cannady

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 21:34
CPC Classifications
C; C08; C08G; C08G77/00; C08G77/60; C08G77/62; C04; C04B; C04B35/00; C04B35/515; C04B35/58; C04B35/584; C04B35/589

Claims Analysis

Total Claims: 38
Claim 1
Independent Claim 74 words
A process of preparing a R 3 SiNH-containing hydrosilazane polymer, which process consists of contacting and reacting, in an inert, essentially anhydrous atmosphere, trichlorosilane with a disilazane at a temperature in the range of 25° to 300° C. while distilling by-produced volatile products, wherein said disilazane has the general formula (R.sub.3 Si).sub.2 NH where R is selected from the group consisting of vinyl, hydrogen, phenyl, and alkyl radicals containing 1 to 3 carbon atoms.
Claim 2
Dependent Claim 74 words
A process of preparing a R 3 SiNH-containing hydrosilazane polymer, which process consists of contacting and reacting, in an inert, essentially anhydrous atmosphere, trichlorosilane with a disilazane at a temperature in the range of 25° to 300° C. while distilling by-produced volatile products, wherein said disilazane has the general formula (R.sub.3 Si).sub.2 NH where R is selected from the group consisting of vinyl, hydrogen, phenyl, and alkyl radicals containing 1 to 3 carbon atoms.
Claim 3
Dependent Claim 31 words
A process as defined in claim 1 wherein said trichlorosilane is purified prior to contacting and reacting with said disilazane at a temperature in the range of 125° to 275° C.
Claim 4
Dependent Claim 34 words
A process as defined in claim 1 wherein said trichlorosilane and said disilazane are contacted in such a manner that the initial reaction temperature resulting from the initial exotherm is less than 50° C.
Claim 5
Dependent Claim 34 words
A process as defined in claim 2 wherein said trichlorosilane and said disilazane are contacted in such a manner that the initial reaction temperature resulting from the initial exotherm is less than 50° C.
Claim 6
Dependent Claim 22 words
A process as defined in claim 3 wherein the initial reaction temperature resulting from the initial exotherm is less than 35° C.
Claim 7
Dependent Claim 22 words
A process as defined in claim 4 wherein the initial reaction temperature resulting from the initial exotherm is less than 35° C.
Claim 8
Dependent Claim 21 words
A process as defined in claim 1 wherein (R 3 Si) 2 NH is [(CH 3 ) 3 Si] 2 NH.
Claim 9
Dependent Claim 23 words
A process as defined in claim 1 wherein (R 3 Si) 2 NH is [(CH 3 ) 2 CH 2 ═(HSi] 2 NH.
Claim 10
Dependent Claim 25 words
A process as defined in claim 1 wherein (R 3 Si) 2 NH is [(CH 3 (C 6 H 5 ) 2 Si] 2 NH.
Claim 11
Dependent Claim 25 words
A process as defined in claim 1 wherein (R 3 Si) 2 NH is [C 6 H 5 (CH 3 ) 2 Si] 2 NH.
Claim 12
Dependent Claim 21 words
A process as defined in claim 1 wherein (R 3 Si) 2 NH is [H(CH 3 ) 2 Si] 2 NH.
Claim 13
Dependent Claim 21 words
A process as defined in claim 4 wherein (R 3 Si) 2 NH is [(CH 3 ) 3 Si] 2 NH.
Claim 14
Dependent Claim 23 words
A process as defined in claim 4 wherein (R 3 Si) 2 NH is [(CH 3 ) 2 CH 2 ═CHSi] 2 NH.
Claim 15
Dependent Claim 25 words
A process as defined in claim 4 wherein (R 3 Si) 2 NH is [CH 3 (C 6 H 5 ) 2 Si] 2 NH.
Claim 16
Dependent Claim 25 words
A process as defined in claim 4 wherein (R 3 Si) 2 NH is [C 6 H 5 (CH 3 ) 2 Si] 2 NH.
Claim 17
Dependent Claim 21 words
A process as defined in claim 4 wherein (R 3 Si) 2 NH is [H(CH 3 ) 2 Si] 2 NH.
Claim 18
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the process of claim 1.
Claim 19
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the process of claim 2.
Claim 20
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the process of claim 3.
Claim 21
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the process of claim 4.
Claim 22
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the process of claim 5.
Claim 23
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the process of claim 6.
Claim 24
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the process of claim 7.
Claim 25
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the process of claim 8.
Claim 26
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the process of claim 9.
Claim 27
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the process of claim 10.
Claim 28
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the process of claim 11.
Claim 29
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the process of claim 12.
Claim 30
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the process of claim 13.
Claim 31
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the process of claim 14.
Claim 32
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the process of claim 15.
Claim 33
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the process of claim 16.
Claim 34
Dependent Claim 125 words
A process of preparing a R 3 SiNH-containing hydrosilazane polymer, which process consists of contacting and reacting, in an inert, essentially anhydrous atmosphere, purified trichlorosilane with a disilazane at a temperature in the range of 125°-275° C. while distilling by-produced volatile products, wherein said purified trichlorosilane and disilazane are contacted in such a manner that the initial reaction temperature resulting from the initial exotherm is less than 50° C., wherein said purified trichlorosilane and disilazane are reacted by raising the temperature to 125°-275° C. at a rate of less than about 1° C./minute, and wherein said disilazane has the general formula (R.sub.3 Si).sub.2 NH where R is selected from the group consisting of vinyl, hydrogen, phenyl, and alkyl radicals containing 1 to 3 carbon atoms.
Claim 35
Dependent Claim 125 words
A process of preparing a R 3 SiNH-containing hydrosilazane polymer, which process consists of contacting and reacting, in an inert, essentially anhydrous atmosphere, purified trichlorosilane with a disilazane at a temperature in the range of 125°-275° C. while distilling by-produced volatile products, wherein said purified trichlorosilane and disilazane are contacted in such a manner that the initial reaction temperature resulting from the initial exotherm is less than 50° C., wherein said purified trichlorosilane and disilazane are reacted by raising the temperature to 125°-275° C. at a rate of less than about 1° C./minute, and wherein said disilazane has the general formula (R.sub.3 Si).sub.2 NH where R is selected from the group consisting of vinyl, hydrogen, phenyl, and alkyl radicals containing 1 to 3 carbon atoms.
Claim 36
Dependent Claim 59 words
A process as defined in claim 33 wherein said purified trichlorosilane and disilazane are contacted in such a manner that the initial reaction temperature resulting from the initial exotherm is less than 35° C. and wherein said purified trichlorosilane and disilazane are reacted by raising the temperature to 125°-275° C. at a rate of about 0.5° C./minute or less.
Claim 37
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the method of claim 33.
Claim 38
Dependent Claim 14 words
A R 3 SiNH-containing hydrosilazane polymer as prepared by the method of claim 34.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-09-09 1989-03-11 1989-09-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-09-09 1993-03-11 1993-09-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-09-09 1997-03-11 1997-09-10 $7700.00 Window Closed / Lapsed

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