Claims Analysis
Total Claims: 13
Claim 1
Independent Claim
167 words
A method of making a butterfly valve, comprising: forming a fiberglass-reinforced plastic valve body having a wall means including an inner wall defining a passageway through the valve body; forming a fiberglass-reinforced plastic blade with a periphery contoured to conform to the inner wall for closing the passageway; and forming a seal in the wall means for sealing against the periphery of the blade all around the passageway; the steps of forming said body and said seal including: forming the valve body in two tubular sections separated from one another at opposed end faces; forming the end faces so that, together, they define a seat for retaining said seal between said end faces; positioning the two sections in a predetermined spaced relationship abutting opposite sides of the seal to form said seat; and applying a fiberglass-reinforced plastic overlay externally across the seal circumferentially of the valve body structurally to join the two sections into a unitary fiberglass valve body and to secure the seal in the seat.
Claim 2
Independent Claim
167 words
A method of making a butterfly valve, comprising: forming a fiberglass-reinforced plastic valve body having a wall means including an inner wall defining a passageway through the valve body; forming a fiberglass-reinforced plastic blade with a periphery contoured to conform to the inner wall for closing the passageway; and forming a seal in the wall means for sealing against the periphery of the blade all around the passageway; the steps of forming said body and said seal including: forming the valve body in two tubular sections separated from one another at opposed end faces; forming the end faces so that, together, they define a seat for retaining said seal between said end faces; positioning the two sections in a predetermined spaced relationship abutting opposite sides of the seal to form said seat; and applying a fiberglass-reinforced plastic overlay externally across the seal circumferentially of the valve body structurally to join the two sections into a unitary fiberglass valve body and to secure the seal in the seat.
Claim 3
Dependent Claim
56 words
A method according to claim 1 in which the step of forming a seat includes oppositely-beveling said end faces to form a dovetail slot therebetween such that the slot has a minimum spacing at said inner wall, the sealing member having a diameter greater than said minimum spacing so as to be retained in the slot.
Claim 4
Dependent Claim
75 words
A method according to claim 1 in which the seal is an O-ring seal of a predetermined diameter; forming a seat includes oppositely-beveling said end faces so as to intersect said inner wall at acute angle corners; and the positioning step includes positioning the two sections with the O-ring seal between said beveled end faces in tangential contact with said acute angle corners so that the O-ring seal protrudes a predetermined distance into the passageway.
Claim 5
Dependent Claim
26 words
A method according to claim 3 in which the beveled end faces are acutely angled at about 60° from the inner side of the wall means.
Claim 6
Dependent Claim
45 words
A method according to claim 3 in which the applying step includes forming means defining fiberglass-reinforced plastic wedges on opposite lateral exterior sides of the O-ring seal remotely of the acute angled edges for retaining the O-ring in said position contacting said acutely angled edges.
Claim 7
Dependent Claim
29 words
A method according to claim 1 including back-filling fiberglass-reinforced plastic putty into the seat on lateral sides of the seal radially outwardly of the seal before applying said overlay.
Claim 8
Dependent Claim
57 words
A method according to claim 1, comprising: mounting a shaft on one side of the blade at a position offset from the periphery of the blade; journaling the shaft in opposite sides of the valve body for rotation of the blade between an open position and a closed position; and completely enclosing the shaft in fiberglass-reinforced plastic.
Claim 9
Dependent Claim
66 words
A method according to claim 7 in which the step of completely enclosing the shaft includes sizing a lengthwise end portion of the shaft to form a recess; applying a plastic resin to said end portion to fill said recess and thereby provide a hard, sealing surface on said end portion; and sizing the plastic resin to a predetermined diameter for journaling in the valve body.
Claim 10
Dependent Claim
62 words
A method according to claim 7 in which the step of mounting the shaft includes forming a sleeve on the blade; inserting the shaft in the sleeve; connecting the shaft to the sleeve for rotation together; and applying fiberglass-reinforced plastic material over at least end portions of the sleeve and adjacent portions of the shaft to exclude corrosive fluid from the sleeve.
Claim 11
Dependent Claim
45 words
A method according to claim 9 in which the step of connnecting the shaft to the sleeve means includes inserting a pin radially through the sleeve and the shaft and applying said fiberglass-reinforced plastic material over the sleeve, including over the ends of the pin.
Claim 12
Dependent Claim
34 words
A method according to claim 7 including forming the shaft of a continuous strand fiberglass-reinforced plastic rod, the step of completely enclosing the shaft comprising enclosing an end of the rod in plastic resin.
Claim 13
Dependent Claim
67 words
A method according to claim 7 in which the step of forming a seal includes forming a seat for said seal in the wall means, the seat including oppositely beveled walls defining sides of a V-shaped slot in said wall means having a minimum spacing at said inner wall and installing an O-ring seal in said slot so as to protrude radially inwardly of said inner wall.