Actuator for an internal shoe drum brake

Claim 2

In an actuator for a shoe drum brake, having an actuator body, an actuating wedge disposed between a pair of force-transmitting tappets slidable in opposed bores of the actuator body and intended, in use, to transmit actuating force to a pair of brake shoes to expand the brake shoes, one of the tappets being split to form outer and inner pistons with a hydraulic chamber between them to permit the pistons to be urged in opposed directions by the application of hydraulic pressure to the chamber, the improvement comprising: a respective automatic adjustment means operatively associated with each tappet to maintain a substantially constant shoe-to-drum clearance; the adjustment means associated with the split tappet comprising, a rotatable screw-threaded member between the inner and outer pistons, a screw thread on said outer piston cooperatively engaging with said screw-threaded member, abutment means disposed between the inner and outer pistons, abutment engaging means on the actuator body, means to resiliently urge said abutment means away from said outer piston into engagement with said abutment engaging means, and clutch means operatively engaging said screw-threaded member and said abutment means to control rotation of said screw-threaded member in response to outward movement of said outer piston, so that said outer piston is adjusted independently of the tappet on the other side of the wedge.

Claim 3

An actuator as claimed in claim 1 wherein said abutment engaging means comprises a surface on said actuator body.

Claim 4

An actuator as claimed in claim 2 wherein: said inner piston and the corresponding bore in the actuator body have a smaller cross-sectional area than said outer piston and the corresponding bore in the actuator body, respectively; and said abutment engaging surface comprises a shoulder formed by and between said different cross-sectional areas of said corresponding bores for the inner and outer pistons in the actuator body.

Claim 5

An actuator as claimed in claim 2 wherein said clutch means comprises a clutch member having a clutch face thereon and further comprising: a clutch face on said abutment means operatively engaging said clutch face on said clutch member; a further screw thread on said screw-threaded member; and a screw thread on said clutch member cooperatively engaging said further screw thread.

Claim 6

An actuator as claimed in claim 4 wherein said further screw thread and said screw thread on said member are cooperating fast threads, so that interaction of said clutch member with said abutment means and screw-threaded member causes rotation of said screw-threaded member, in response to outward movement of said outer piston, in a direction to set an outwardly adjusted retracted position of said outer piston.

Claim 7

An actuator as claimed in claim 5 wherein said screw-threaded member is an elongated hollow cylindrical member, and further comprising: a cylindrical recess in said outer piston and coaxial therewith; said screw-threaded member being partially disposed in said recess in said outer piston and spanning the hydraulic chamber between the inner and outer pistons; said abutment means is a substantially cup-shaped member; a recess in said inner piston in which said cup-shaped member is partially contained; resilient means between said abutment member and the inner piston to urge said abutment member outwardly with respect to said inner piston; and predetermined backlash between said cooperating fast threads to provide said shoe-to-drum clearance for the respective shoe adjusted by said split tappet.

Claim 8

An actuator as claimed in claim 1 wherein said clutch means comprises a clutch member having a clutch face thereon and further comprising: a clutch face on said abutment means operatively engaging said clutch face on said clutch member; a further screw thread on said screw-threaded member; and a screw thread on said clutch member cooperatively engaging said further screw thread.

Claim 9

An actuator as claimed in claim 7 wherein said further screw thread and said screw thread on said clutch member are cooperating fast threads, so that interaction of said clutch member with said abutment means and screw-threaded member causes rotation of said screw-threaded member, in response to outward movement of said outer piston, in a direction to set an outwardly adjusted retracted position of said outer piston.

Claim 10

An actuator as claimed in claim 7 wherein said abutment means comprises a generally cup-shaped member, and further comprising: a recess in said inner piston, said abutment member being partially contained in said recess.

Claim 11

An actuator as claimed in claim 7 and further comprising: a predetermined backlash between said further screw thread on said screw-threaded member and said cooperating screw thread on said clutch member to provide said shoe-to-drum clearance for the respective shoe adjusted by said split tappet.

Claim 12

An actuator as claimed in claim 1 wherein said abutment means comprises a generally cup-shaped member, and further comprising: a recess in said inner piston, said abutment member being partially contained in said recess.

Claim 13

In an actuator for a shoe drum brake, having an actuator body, an actuating wedge disposed between a pair of force-transmitting tappets slidable in opposed bores of the actuator body and intended, in use, to transmit actuating force to a pair of brake shoes to expand the brake shoes, one of the tappets being split to form outer and inner pistons with a hydraulic chamber between them to permit the pistons to be urged in opposed directions by the application of hydraulic pressure to the chamber, the improvement comprising: a respective automatic adjustment means operatively associated with each tappet to maintain a substantially constant shoe-to-drum clearance; the adjustment means associated with the split tappet comprising, a rotatable screw-threaded member between the inner and outer pistons, a screw thread on said outer piston cooperatively engaging with said screw-threaded member, said inner piston and the corresponding bore in the actuator body have a smaller cross-sectional area than said outer piston and the corresponding bore in the actuator body, respectively; a recess in said inner piston; a generally cup-shaped abutment member disposed between the inner and outer pistons and partially contained in said recess; an abutment engaging shoulder formed by and between said different cross-sectional areas of said corresponding bores for the inner and outer pistons in the actuator body, means to resiliently urge said abutment member away from said outer piston into engagement with said abutment engaging shoulder, a clutch face on said abutment member; a further screw thread on said screw-threaded member; a clutch member having a clutch face thereon operatively engaging said clutch face on said abutment member; and a screw thread on said clutch member cooperatively engaging said further screw thread, to control rotation of said screw-threaded member in response to outward movement of said outer piston so that said outer piston is adjusted independently of the tappet on the other side of the wedge.

Claim 14

In an actuator for a shoe drum brake, having an actuator body, an actuating wedge disposed between a pair of force-transmitting tappets slidable in opposed bores of the actuator body and intended, in use, to transmit actuating force to a pair of brake shoes to expand the brake shoes, one of the tappets being split to form outer and inner pistons with a hydraulic chamber between them to permit the pistons to be urged in opposed directions by the application of hydraulic pressure to the chamber, the improvement comprising: a respective automatic adjustment means operatively associated with each tappet to maintain a substantially constant shoe-to-drum clearance; the adjustment means associated with the split tappet comprising, a rotatable screw-threaded member between the inner and outer pistons, a screw thread on said outer piston cooperatively engaging with said screw-threaded member, said inner piston and the corresponding bore in the actuator body have a smaller cross-sectional area than said outer piston and the corresponding bore in the actuator body, respectively; a recess in said inner piston; a generally cup-shaped abutment member disposed between the inner and outer pistons and partially contained in said recess; an abutment engaging shoulder formed by and between said different cross-sectional areas of said corresponding bores for the inner and outer pistons in the actuator body, means to resiliently urge said abutment member away from said outer piston into engagement with said abutment engaging shoulder, a clutch face on said abutment member; a further screw thread on said screw-threaded member; a clutch member having a clutch face thereon operatively engaging said clutch face on said abutment member; and a screw thread on said clutch member cooperatively engaging said further screw thread, to control rotation of said screw-threaded member in response to outward movement of said outer piston so that said outer piston is adjusted independently of the tappet on the other side of the wedge.