Vehicle seat lumbar support insert and method of utilizing the same

Claim 2

A vehicle lumbar support adapted to be inserted into a vehicle seat back structure having a resilient cushion element and a substantially vertically extending frame for supporting said cushion element, said frame comprising a perimeter formed to receive and retain a cushion, said frame having an open upper section defined by a portion of said perimeter and extending downwardly from upper portions of said perimeter, said support comprising; a lumbar support member; said lumbar support member having a front face portion shaped to provide support to the lumbar region of a person seated in front of and bearing against a said cushion element; said lumbar support member furthur having a second face, a recess formed in said second face of said lumbar support member, said recess having a lower ledge and an upper ledge, both said ledges extending inwardly from said second face of said lumbar support member; and a support bar having a tenon-like section sized to snugly fit into said recess and bear vertically against both said ledges; said support bar having a portion extending outwardly from said tenon-like section a distance sufficient to extend outwardly from said support member second face when said tenon-like section is snugly fitted into said recess, the latter said support bar portion forming a stop member adapted to extend between parallel portions of a said perimeter of a said frame within a said open section to form a stop limiting movement of said lumbar support member transversely of said parallel portions of a said perimeter when received between said parallel portions of a said perimeter with said support bar received snugly within said recess with said stop member projecting outwardly of said lumbar support member, and when said stop member is centrally positioned laterally of said parallel portions of said perimeter, with said support member positioned between a cushion element supported by a said frame and a latter said frame.

Claim 3

The lumbar support of claim 1 including said lumbar support member having a lower lip like portion extending between said front face portion and said second face thereof, and forming a bottom ledge for fixing said lumbar support member in respect to a lower ledge on a seat frame.

Claim 4

The lumbar support of claim 2 wherein said lower lip like portion is formed by the mergence of said front face portion and said second face thereof adjacent the bottom thereof.

Claim 5

The lumbar support of claim 2 wherein said recess is positioned substantially adjacent the upper end of said lumbar support member as contrasted with the location of said lip like portion thereof.

Claim 6

The vehicle lumbar support of claim 1 including said recess in said lumbar support member extending completely from one side to an opposite side of said lumbar support member, and substantially parallel to said front face portion and said second face of said lumbar support member.

Claim 7

The vehicle lumbar support of claim 1 including, said support bar tenon-like section extending outwardly beyond opposite sides of said second face of said lumbar support member to form supporting legs extending to opposite sides of said lumbar support member when said support bar tenon-like section is centrally positioned within said lumbar support member for supporting said lumbar support member in wedged relationship between a frame and a cushion element.

Claim 8

The vehicle lumbar support of claim 6 wherein said outwardly extending stop member portion of said support bar projects outwardly from said support bar between said supporting legs.

Claim 9

A vehicle lumbar support adapted to be inserted into a vehicle seat back structure having a resilient cushion element and a substantially vertically extending frame for supporting said cushion element, said frame comprising a perimeter formed to receive and retain a cushion, said frame having an open upper section defined by said perimeter and extending downwardly from upper portions of said perimeter, said support comprising; a lumbar support member; said lumbar support member having a front face portion shaped to provide support to the lumbar region of a person seated in front of and bearing against a said cushion element; said lumber support member further having a second face, a recess formed in said second face of said lumbar support member, said recess having a lower ledge and an upper ledge, both said ledges extending inwardly from said second face of said lumbar support member, and a support bar having a pair of members which form tenon-like sections with each sized to snugly fit into said recess and bear vertically against both said ledges, and each one of said tenon-like sections projecting outwardly from a central axis of said support bar; a first one of said tenon-like sections projecting outwardly from said central axis of said support bar a greater distance than the second one of said pair of tenon-like sections projects outwardly from said central axis of said support bar; said support bar having means forming a pair of portions thereof each extending respectively outwardly of said support bar and outwardly with respect to a respective one of said tenon-like sections a distance sufficient respectively to extend from said support member second face when the latter one of said respective tenon-like sections is snugly fitted into said recess; and each one of said means forming a pair of portions forming a stop member adapted to extend between parallel portions of a said perimeter of a said frame within a said open section thereof to form a stop limiting movement of said lumbar support member transversely of said parallel portions of a said perimeter when received between said parallel portions of a said perimeter with a selected one of said tenon-like sections of said support bar snugly received within said recess with the latter said stop member projecting outwardly of said lumbar support member, and when the latter said stop member is centrally positioned laterally of said parallel portions of said perimeter, with said support member positioned between a cushion element supported by a said frame and a latter said frame.

Claim 10

A vehicle lumbar support adapted to be inserted into a vehicle seat back structure having a resilient cushion element and a substantially vertically extending frame for supporting said cushion element, said frame comprising a perimeter formed to receive and retain a cushion, said frame having an open upper section defined by said perimeter and extending downwardly from upper portions of said perimeter, said support comprising; a lumbar support member; said lumbar support member having a front face portion shaped to provide support to the lumbar region of a person seated in front of and bearing against a said cushion element; said lumber support member further having a second face, a recess formed in said second face of said lumbar support member, said recess having a lower ledge and an upper ledge, both said ledges extending inwardly from said second face of said lumbar support member, and a support bar having a pair of members which form tenon-like sections with each sized to snugly fit into said recess and bear vertically against both said ledges, and each one of said tenon-like sections projecting outwardly from a central axis of said support bar; a first one of said tenon-like sections projecting outwardly from said central axis of said support bar a greater distance than the second one of said pair of tenon-like sections projects outwardly from said central axis of said support bar; said support bar having means forming a pair of portions thereof each extending respectively outwardly of said support bar and outwardly with respect to a respective one of said tenon-like sections a distance sufficient respectively to extend from said support member second face when the latter one of said respective tenon-like sections is snugly fitted into said recess; and each one of said means forming a pair of portions forming a stop member adapted to extend between parallel portions of a said perimeter of a said frame within a said open section thereof to form a stop limiting movement of said lumbar support member transversely of said parallel portions of a said perimeter when received between said parallel portions of a said perimeter with a selected one of said tenon-like sections of said support bar snugly received within said recess with the latter said stop member projecting outwardly of said lumbar support member, and when the latter said stop member is centrally positioned laterally of said parallel portions of said perimeter, with said support member positioned between a cushion element supported by a said frame and a latter said frame.

Claim 11

The vehicle lumbar support of claim 8 wherein said pair of members which form tenon-like sections are positioned 180 degrees apart from each other with respect to said central axis of said support bar.