Bridge tap

Claim 2

A bridge tap connector for joining a multiconductor tap cable to a multiconductor continuous run cable, said bridge tap connector comprising: a pair of mating bottom and top covers of rigid insulative material, said covers together defining a cavity therebetween, a plurality of terminals fixed in said bottom cover, each terminal having first and second flanges extending normal to each other and to the plane of said bottom cover into said cavity, each said first and second flange having an insulation-piercing, conductor-engaging slotted profile, a plurality of pairs of conductor gripping members, the members of each pair being integral with said bottom cover and spaced on opposite sides of a respective first or second flange aligned with the slotted profile thereof, a plurality of conductor stuffer members integral with said top cover and extending integrally therefrom into said cavity, each said conductor stuffer member being aligned with a respective terminal and adapted to drive conductors of said tap and continuous run cables into said slotted profiles, and means to secure said covers together.

Claim 3

A bridge tap connector according to claim 1 wherein said covers together define oppositely directed, aligned continuous run cable ports and a tap cable port substantially normal to the axis of said continuous run cable ports.

Claim 4

A bridge tap connector according to claim 2 further comprising cable gripping means integral with one of said covers.

Claim 5

A bridge tap connector according to claim 3 wherein said cable gripping means are located in each said port.

Claim 6

A bridge tap connector according to claim 1 wherein said bottom cover has a substantially centrally located terminal mounting stage having a plurality of profiled terminal receiving cavities therein.

Claim 7

A bridge tap connector according to claim 1 further comprising orienting means on said bottom and top covers whereby correct alignment of said stuffer members with respect to said terminal flanges is assured.

Claim 8

A bridge tap connector according to claim 1 wherein said means to secure said covers together comprises at least one threaded receptor in said bottom cover and a like number of threaded driving members in said top cover whereby sufficient driving force can be generated to assure seating of said conductors in the respective slotted flanges of the terminals.

Claim 9

A bridge tap connector according to claim 1 wherein each said terminal is stamped and formed from stock metal and has a base portion with said first and second flanges connected to adjacent sides of said base portion by respective bights, said flanges extending normal to each other and said base portion.

Claim 10

A bridge tap connector according to claim 8 wherein each said terminal further comprises a third flange connected to a third side of said base portion by a bight, said third flange having an outwardly directed detent bump whereby each said terminal is securely mounted in said bottom cover.

Claim 11

A bridge tap connector according to claim 9 wherein said first flange is longer than said second flange and the slotted profiles of said first and second flanges are identical whereby said conductors of said continuous run cable overlie said conductors of said tap cable.

Claim 12

A bridge tap connector according to claim 1 wherein said conductor stuffer members comprise an L-shaped first block and second and third substantially rectangular blocks each spaced parallel to a respective arm of said first block to define first and second terminal flange receiving passageways therebetween, whereby said conductor stuffer members will both drive a respective conductor into the slotted profile of a flange while supporting said flange.

Claim 13

A bridge tap connector according to claim 1 wherein said terminals are aligned with said first flanges normal to the path of the conductors of said continuous run cable and said second flanges normal to the path of the conductors of said tap cable.

Claim 14

A bridge tap connector according to claim 1 wherein said conductor gripping members provide strain relief for the respective conductors.

Claim 15

A bridge tap connector comprising a pair of mating covers which define therebetween a cavity with first and second cable entry ports extending in opposite directions therefrom and a tap cable port extending essentially normally from the axis of the other two ports, said bottom cover having a terminal mounting portion with a plurality of profiled terminal recesses and like pluralities of first and second pairs of conductor gripping means with the members of each pair spaced on opposite sides of a terminal recess with the pairs aligned so that their axes are essentially normal to one another, a plurality of terminals such formed from a single piece of sheet stock material and having a base of essentially rectangular configuration with a first slotted flange extending from a first side, a second slotted flange extending from a second side normal to said first side, and a third flange extending from a third side normal to one of said first and second sides with the third flange having a dimple thereon which dimple engages in the terminal recess of the bottom cover to hold the terminal in place, a plurality of inwardly-directed stuffer members integral with said top cover, each profiled to engage a respective conductor and drive it into a slotted flange of a respective terminal in said bottom cover, and means to secure said covers together.

Claim 16

A bridge tap connector comprising a pair of mating covers which define therebetween a cavity with first and second cable entry ports extending in opposite directions therefrom and a tap cable port extending essentially normally from the axis of the other two ports, said bottom cover having a terminal mounting portion with a plurality of profiled terminal recesses and like pluralities of first and second pairs of conductor gripping means with the members of each pair spaced on opposite sides of a terminal recess with the pairs aligned so that their axes are essentially normal to one another, a plurality of terminals such formed from a single piece of sheet stock material and having a base of essentially rectangular configuration with a first slotted flange extending from a first side, a second slotted flange extending from a second side normal to said first side, and a third flange extending from a third side normal to one of said first and second sides with the third flange having a dimple thereon which dimple engages in the terminal recess of the bottom cover to hold the terminal in place, a plurality of inwardly-directed stuffer members integral with said top cover, each profiled to engage a respective conductor and drive it into a slotted flange of a respective terminal in said bottom cover, and means to secure said covers together.