Modular building structure

Claim 1

A method of forming a wall structure for a building from a series of structural elements formed from multi-layered corrugated fiberboard comprising the steps of: providing a sheet of multi-layered corrugated fiberboard having at least two layers of corrugated flutes disposed between at least three substantially flat facing sheets; cutting said sheet to form a blank of said multi-layered corrugated fiberboard; forming grooves in said blank at predetermined locations to divide said blank into a plurality of panel portions including a substantially rectangularly shaped face panel portion, two substantially rectangularly shaped side panel portions disposed adjacent to elongated sides of said face panel portion and two substantially rectangularly shaped end panel portions; aligning said grooves with said blank such that said corrugated flutes extend laterally in a substantially parallel direction to said elongated sides of said rectangularly shaped face panel portion and elongated sides of said two substantially rectangularly shaped side panel portions; folding said blank along said grooves such that said side panel portions and said end panel portions are substantially normal to each other and said face panel portion to form a shallow rectangularly shaped box-like structural element; attaching a plurality of said shallow rectangularly shaped box-like structural elements along said side panel portions to form said wall structure for said building such that said elongated sides of said rectangularly shaped face panel portions are adjacently disposed and said face panel portions extend the entire height of said wall structure with said corrugated flutes aligned with a substantially vertical orientation to provide sufficient compressive strength to support said building.

Claim 2

A method of forming a wall structure for a building from a series of structural elements formed from multi-layered corrugated fiberboard comprising the steps of: providing a sheet of multi-layered corrugated fiberboard having at least two layers of corrugated flutes disposed between at least three substantially flat facing sheets; cutting said sheet to form a blank of said multi-layered corrugated fiberboard; forming grooves in said blank at predetermined locations to divide said blank into a plurality of panel portions including a substantially rectangularly shaped face panel portion, two substantially rectangularly shaped side panel portions disposed adjacent to elongated sides of said face panel portion and two substantially rectangularly shaped end panel portions; aligning said grooves with said blank such that said corrugated flutes extend laterally in a substantially parallel direction to said elongated sides of said rectangularly shaped face panel portion and elongated sides of said two substantially rectangularly shaped side panel portions; folding said blank along said grooves such that said side panel portions and said end panel portions are substantially normal to each other and said face panel portion to form a shallow rectangularly shaped box-like structural element; attaching a plurality of said shallow rectangularly shaped box-like structural elements along said side panel portions to form said wall structure for said building such that said elongated sides of said rectangularly shaped face panel portions are adjacently disposed and said face panel portions extend the entire height of said wall structure with said corrugated flutes aligned with a substantially vertical orientation to provide sufficient compressive strength to support said building.

Claim 8

A method of forming a building from a series of modular structural building elements formed from multi-layered corrugated fiberboard comprising the steps of: providing a sheet of multi-layered corrugated fiberboard having at least two layers of corrugated flutes disposed between at least three substantially flat facing sheets: placing cuts in said sheet to form a plurality of blanks of said multi-layered corrugated fiberboard; forming grooves in said blanks at predetermined locations to divide said blanks into a plurality of panel portions including a substantially rectangularly shaped face panel portion, substantially rectangularly shaped side panel portions disposed along elongated sides of said substantially rectangularly shaped face panel portion, and substantially rectangularly shaped end panel portions such that said corrugated flutes extend laterally in a direction substantially parallel to said elongated sides of said rectangularly shaped face panel portion; folding said blanks along said grooves such that said side panel portions and said end panel portions are substantially normal to each other and said face panel portion to form shallow rectangularly shaped box-like modular building elements; attaching said shallow rectangularly shaped box-like modular structural building elements along adjacent side panel portions to form a substantially flat multiple panel building structure such that said face panel portions and said corrugated flutes extend entirely across said substantially flat multiple panel structure in a predetermined direction to increase compressive strength of said substantially flat multiple panel structure in said predetermined direction; attaching a plurality of said substantially flat multiple panel structures to form a wall structure such that said predetermined direction is substantially vertically disposed to increase compressive loading of said wall structure in a substantially vertical direction; attaching at least one of said substantially flat multiple panel structures to said wall structure to form a roof structure.

Claim 9

A method of forming a building from a series of modular structural building elements formed from multi-layered corrugated fiberboard comprising the steps of: providing a sheet of multi-layered corrugated fiberboard having at least two layers of corrugated flutes disposed between at least three substantially flat facing sheets: placing cuts in said sheet to form a plurality of blanks of said multi-layered corrugated fiberboard; forming grooves in said blanks at predetermined locations to divide said blanks into a plurality of panel portions including a substantially rectangularly shaped face panel portion, substantially rectangularly shaped side panel portions disposed along elongated sides of said substantially rectangularly shaped face panel portion, and substantially rectangularly shaped end panel portions such that said corrugated flutes extend laterally in a direction substantially parallel to said elongated sides of said rectangularly shaped face panel portion; folding said blanks along said grooves such that said side panel portions and said end panel portions are substantially normal to each other and said face panel portion to form shallow rectangularly shaped box-like modular building elements; attaching said shallow rectangularly shaped box-like modular structural building elements along adjacent side panel portions to form a substantially flat multiple panel building structure such that said face panel portions and said corrugated flutes extend entirely across said substantially flat multiple panel structure in a predetermined direction to increase compressive strength of said substantially flat multiple panel structure in said predetermined direction; attaching a plurality of said substantially flat multiple panel structures to form a wall structure such that said predetermined direction is substantially vertically disposed to increase compressive loading of said wall structure in a substantially vertical direction; attaching at least one of said substantially flat multiple panel structures to said wall structure to form a roof structure.