Process for producing walking bar members for continuous casting

Claim 2

A process for producing a walking bar for continuous casting made of steel alloy of low weldability in the form of a flat tube having upper and lower opposed flat surfaces and a hollow interior over the entire length thereof, comprising: heating a tubular metal blank at a temperature of 550° to 1250° C; placing the heated blank between an upper die and a lower die of a press machine wherein a spacer having a height equal to a predetermined dimension to which the blank is to be compressed minus an amount of elastic restoration of the blank is placed between the upper die and the lower die; moving the upper and lower die toward the other to a position where the dies are spaced apart by the height of the spacer compressing the heated blank on upper and lower surfaces thereof over the entire length thereof by compressive plastic working which achieves a working ratio of up to 65% pressing the blank into the flat tubular body with the upper and lower dies for a predetermined time period over the entire length of the blank; and machining at least one entire planar surface of the tubular body so as to smooth said surface, form a substantially planar surface, and reduce the wall thickness thereof between a hollow interior thereof and said smooth surface so as to increase a cooling effect of the wall, the thickness of which has been so reduced; said working ratio being represented by (D-H/D×100 wherein D is the outside diameter of the blank before the plastic working and H is the minor outer diameter of the tubular body after the plastic working; and minor side walls of said tubular body having a larger wall thickness than a major upper wall thereof which is machined and is made thinner.

Claim 3

A process as defined in claim 1 wherein said working ratio further comprises a lower limit of 20%.

Claim 4

A process for producing a walking bar for continuous casting made of steel alloy of low weldability in the form of a flat tube having upper and lower opposed flat surfaces and a hollow interior over the entire length thereof, comprising: heating a tubular metal blank at a temperature of 550° to 1250° C; placing the heated blank between an upper die and a lower die of a press machine wherein a spacer having a height equal to a predetermined dimension to which the blank is to be compressed minus an amount of elastic restoration of the blank is placed between the upper die and the lower die; moving the upper and lower die toward the other to a position where the dies are spaced apart by the height of the spacer compressing the heated blank on upper and lower surfaces thereof over the entire length thereof by compressive plastic working which achieves a flattening ratio of about 1.0 to not greater than 3.0 pressing the blank into the flat tubular body with the upper and lower dies for a predetermined time period over the entire length of the blank; and machining at least one entire planar surface of the tubular body so as to smooth said surface, form a substantially planar surface, and reduce the wall thickness thereof between a hollow interior thereof and said smooth surface so as to increase a cooling effect of the wall, the thickness of which has been so reduced; the flattening ratio being represented by W/H wherein H is the minor outer diameter of the tubular body after plastic working and W is the major diameter of the tubular body after the plastic working; and minor side walls of said tubular body having a larger wall thickness than a major upper wall thereof which is machined and is made thinner.

Claim 5

A process for producing a walking bar for continuous casting made of steel alloy of low weldability in the form of a flat tube having upper and lower opposed flat surfaces and a hollow interior over the entire length thereof, comprising: heating a tubular metal blank at a temperature of 550° to 1250° C; placing the heated blank between an upper die and a lower die of a press machine wherein a spacer having a height equal to a predetermined dimension to which the blank is to be compressed minus an amount of elastic restoration of the blank is placed between the upper die and the lower die; moving the upper and lower die toward the other to a position where the dies are spaced apart by the height of the spacer compressing the heated blank on upper and lower surfaces thereof over the entire length thereof by compressive plastic working which achieves a flattening ratio of about 1.0 to not greater than 3.0 pressing the blank into the flat tubular body with the upper and lower dies for a predetermined time period over the entire length of the blank; and machining at least one entire planar surface of the tubular body so as to smooth said surface, form a substantially planar surface, and reduce the wall thickness thereof between a hollow interior thereof and said smooth surface so as to increase a cooling effect of the wall, the thickness of which has been so reduced; the flattening ratio being represented by W/H wherein H is the minor outer diameter of the tubular body after plastic working and W is the major diameter of the tubular body after the plastic working; and minor side walls of said tubular body having a larger wall thickness than a major upper wall thereof which is machined and is made thinner.

Claim 6

A process as defined in claim 3 wherein said flattening ratio further comprises a lower limit of 1.5.

Claim 7

A process as defined in claim 1 or 3 wherein the ratio of the minor diameter H of the tubular body to a wall thickness t thereof, H/t, is within the range of greater than 2 to not greater than 5.0.

Claim 8

A process as defined in claim 1 or 3 wherein said step of compressive plastic working further comprises placing said blank in a die having a pair of parallel side walls spaced apart by a distance equal to the width of the walking bar, and said step of machining further comprises finishing the tubular body so as to have a width equal to the distance between the side walls and also have smooth side surfaces.

Claim 9

A process as defined in claim 1 or 3 which utilizes a press machine having curved press surfaces of which further comprises curving the tubular body resulting from the compressive plastic working by said press machine having curved press surfaces.

Claim 10

A process as defined in claim 1 or 3 and utilizing bending rollers, which further comprises curving the tubular body resulting from the compressive plastic working passing the tubular body between said bending rollers.

Claim 11

A process for producing a walking bar for continuous casting made of steel alloy of low weldability in the form of a flat tube having upper and lower opposed flat surfaces and a hollow interior over the entire length thereof, comprising: heating a tubular metal blank at a temperature of 550° to 1250° C.; pressing the heated blank on upper and lower surface thereof over the entire length thereof by compressive plastic working which achieves a working ratio of up to 65% so as to compress the blank into a flat hollow tubular body; and machining at least one entire planar surface of the tubular body so as to smooth said surface, form a substantially planar surface and reduce the wall thickness thereof between a hollow interior thereof and said smooth surface so as to increase a cooling effect of the wall, the thickness of which has been so reduced, and the working ratio being represented by (D-H)/D×100 wherein D is the outside diameter of the blank before the plastic working and H is the minor outer diameter of the tubular body after the plastic working; and minor side walls of said tubular body having a wall thickness that differs from that of a major upper wall thereof which is machined and is made thinner.

Claim 12

A process for producing a walking bar for continuous casting made of steel alloy of low weldability in the form of a flat tube having upper and lower opposed flat surfaces and a hollow interior over the entire length thereof, comprising: heating a tubular metal blank at a temperature of 550° to 1250° C.; pressing the heated blank on upper and lower surface thereof over the entire length thereof by compressive plastic working which achieves a working ratio of up to 65% so as to compress the blank into a flat hollow tubular body; and machining at least one entire planar surface of the tubular body so as to smooth said surface, form a substantially planar surface and reduce the wall thickness thereof between a hollow interior thereof and said smooth surface so as to increase a cooling effect of the wall, the thickness of which has been so reduced, and the working ratio being represented by (D-H)/D×100 wherein D is the outside diameter of the blank before the plastic working and H is the minor outer diameter of the tubular body after the plastic working; and minor side walls of said tubular body having a wall thickness that differs from that of a major upper wall thereof which is machined and is made thinner.

Claim 13

A process for producing a walking bar for continuous casting mode of steel alloy of low weldability in the form of a flat tube having upper and lower opposed flat surfaces and a hollow interior over the entire length thereof, comprising: heating a tubular metal blank at a temperature of 550° to 1250° C.; pressing the heated blank on upper and lower surfaces thereof over the entire length thereof by compressive plastic working which achieves a flattening ratio of about 1.0 to not greater than 3.0 so as to compress the blank into a flat hollow tubular body; and machining at least one entire planar surface of the tubular body so as to smooth said surface, form a substantially planar surface, and reduce the wall thickness thereof between the hollow interior thereof and said smooth surface so as to increase a cooling effect of the wall, the thickness of which has been so reduced, the flattening ratio being represented by W/H wherein H is the minor outer diameter of the tubular body after plastic working and W is the major diameter of the tubular body after the plastic working; and minor side walls of the tubular body having a wall thickness that differs from that of a major upper wall thereof which is machined and is made thinner.

Claim 14

A process for producing a walking bar for continuous casting mode of steel alloy of low weldability in the form of a flat tube having upper and lower opposed flat surfaces and a hollow interior over the entire length thereof, comprising: heating a tubular metal blank at a temperature of 550° to 1250° C.; pressing the heated blank on upper and lower surfaces thereof over the entire length thereof by compressive plastic working which achieves a flattening ratio of about 1.0 to not greater than 3.0 so as to compress the blank into a flat hollow tubular body; and machining at least one entire planar surface of the tubular body so as to smooth said surface, form a substantially planar surface, and reduce the wall thickness thereof between the hollow interior thereof and said smooth surface so as to increase a cooling effect of the wall, the thickness of which has been so reduced, the flattening ratio being represented by W/H wherein H is the minor outer diameter of the tubular body after plastic working and W is the major diameter of the tubular body after the plastic working; and minor side walls of the tubular body having a wall thickness that differs from that of a major upper wall thereof which is machined and is made thinner.