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US4525337A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the manufacture of compact composite carbonaceous materials by densification of porous carbonaceous substrates

Assignee: Office National d'Études et de Recherches Aérospatiales
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Filing: 1983-03-21
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Granted: 1985-06-25
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Expires: 2003-03-21
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Abstract

Abstract A method for the high temperature, high pressure impregnation of thick woven carbon substrates with pitches to form carbon impregnated carbon bodies. The use of pitch with high (about 30%) levels of free carbon as the impregnating pitch reduces the number of cycles to obtain a product of given density as compared to carbon free pitch. The impregnation is conducted in hydrogen permeable aneroid vessels.

Inventors

  • 👤 Jean Jamet
  • 👤 Jean-Jacques Poupeau
  • 👤 Jacqueline Omnes
  • 👤 Claude Le Pennec

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 17:25
CPC Classifications
C; C04; C04B; C04B41/00; C04B41/009; C04B35/00; C04B35/515; C04B35/52; C04B35/521; C04B41/45; C04B41/4505; C04B41/80; C04B41/81

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 134 words
A process for the accelerated densification of a porous carbonaceous substrate comprising decomposing a hydrocarbon substance having a free carbon content of about 30% in the presence of said substrate under high pressure at a high temperature, wherein said decomposition is effected in a liquid phase within a closed reactor and results in the production of hydrogen, and wherein the reactor in which said densification occurs has walls which have a flexibility sufficient to ensure that the internal volume of said reactor adapts, under the effect of the applied pressure, to the volume of the liquid phase contained therein, and wherein said porous carbonaceous substrate has a thickness exceeding 20 mm, and is formed by the multidirectional weaving of continuous carbon fibers which are oriented according to at least three principal direction of space.
Claim 2
Dependent Claim 134 words
A process for the accelerated densification of a porous carbonaceous substrate comprising decomposing a hydrocarbon substance having a free carbon content of about 30% in the presence of said substrate under high pressure at a high temperature, wherein said decomposition is effected in a liquid phase within a closed reactor and results in the production of hydrogen, and wherein the reactor in which said densification occurs has walls which have a flexibility sufficient to ensure that the internal volume of said reactor adapts, under the effect of the applied pressure, to the volume of the liquid phase contained therein, and wherein said porous carbonaceous substrate has a thickness exceeding 20 mm, and is formed by the multidirectional weaving of continuous carbon fibers which are oriented according to at least three principal direction of space.
Claim 3
Dependent Claim 31 words
The process according to claim 1, wherein the substance to be decomposed is a coal tar, with an atomic ratio C/H above 1.4 and with a softening point of 90° C.
Claim 4
Dependent Claim 39 words
The process according to claim 1, wherein the substance to be decomposed is injected in the liquid state into the porous substrate at a temperature between 130° and 250° C. and under a pressure between 0.006 and 1 bar.

References Cited (Backward Citations)

US414028A Cited
US3246056A Cited
US3249964A Cited
US3419645A Cited
US3517092A Cited
GB1335127A Cited
USB414028I5 Cited
US4178413A Cited
US4226900A Cited
US4215161A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-06-24 1988-12-24 1989-06-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-06-24 1992-12-24 1993-06-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-06-24 1996-12-24 1997-06-25 $7700.00 Window Closed / Lapsed

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