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US4524313A Expired / Lapsed US ⏱️ 0.0 years remaining

Error detecting mechanism for servosystem

Assignee: Toyota Central R&D Labs Inc
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Filing: 1983-02-03
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Granted: 1985-06-18
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Expires: 2003-02-03
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Abstract

Abstract The invention relates to a mechanism wherein a relative rotary angle of a driving motor is detected by use of an encoder, and, if an error occurs in a servo control action when the driving motor is servo-controlled in accordance with a deviation value of the relative rotary angle from a desired rotary angle of the driving motor, then the servo control action is brought to an emergency stop. A potentiometer for detecting an absolute rotary angle of the driving motor is connected to a rotary shaft of the driving motor and said emergency stop is effected when a difference between said absolute rotary angle and said relative rotary angle exceeds a preset tolerance value, so that an error in the servo control action can be reliably prevented.

Inventors

  • 👤 Toshitaka Kuno
  • 👤 Hiroshi Moribe
  • 👤 Atsushi Kamiya

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 22:19
CPC Classifications
G; G05; G05B; G05B19/00; G05B19/02; G05B19/18; G05B19/19; G05B19/21; G05B19/23; G05B19/231; G05B2219/00; G05B2219/30; G05B2219/42; G05B2219/42318

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 144 words
An error detecting mechanism for a servosystem, comprising: a rotary angle detecting system including an encoder connected to a rotary shaft of a driving motor, for detecting a relative rotary angle of said driving motor and a potentiometer for detecting an absolute rotary angle of said driving motor; a driving-controlling system for driving and controlling said driving motor in accordance with a deviation value of a rotary angle detection value of said driving motor from a desired rotary angle; and an error preventing system for preventing a malfunction of said driving-controlling system; said error preventing system being provided with an emergency stop control circuit for effecting an emergency stop of said driving motor when a deviation value between said relative rotary angle detection value detected by said encoder and said absolute rotary angle detection value detected by said potentiometer exceeds a preset tolerance value.
Claim 2
Dependent Claim 144 words
An error detecting mechanism for a servosystem, comprising: a rotary angle detecting system including an encoder connected to a rotary shaft of a driving motor, for detecting a relative rotary angle of said driving motor and a potentiometer for detecting an absolute rotary angle of said driving motor; a driving-controlling system for driving and controlling said driving motor in accordance with a deviation value of a rotary angle detection value of said driving motor from a desired rotary angle; and an error preventing system for preventing a malfunction of said driving-controlling system; said error preventing system being provided with an emergency stop control circuit for effecting an emergency stop of said driving motor when a deviation value between said relative rotary angle detection value detected by said encoder and said absolute rotary angle detection value detected by said potentiometer exceeds a preset tolerance value.
Claim 3
Dependent Claim 20 words
An error detecting mechanism for a servosystem as set forth in claim 1, wherein said encoder is a rotary encoder.
Claim 4
Dependent Claim 38 words
An error detecting mechanism for a servosystem as set forth in claim 2, wherein said rotary encoder and said potentiometer are connected through a reduction gear to a shaft opposite to the drive shaft of said driving motor.
Claim 5
Dependent Claim 21 words
An error detecting mechanism for a servosystem as set forth in claim 3, wherein said driving motor is a DC motor.
Claim 6
Dependent Claim 34 words
An error detectting mechanism for a servosystem as set forth in claim 4, wherein said DC motor is provided at a joint portion of an arm of the industrial robot, for driving said arm.
Claim 7
Dependent Claim 30 words
An error detecting mechanism for a servosystem as set forth in claim 5, wherein said DC motor, rotary encoder and potentiometer are housed in one and the same motor unit.
Claim 8
Dependent Claim 44 words
An error detecting mechanism for a servosystem as set forth in claim 6, wherein said rotary angle detecting system includes a counter adapted to be reset when the industrial robot is started in operation, and thereafter, to count pulses outputted from said rotary encoder.
Claim 9
Dependent Claim 37 words
An error detecting mechanism for a servosystem as set forth in claim 7, wherein said rotary angle detecting system includes an A/D converter for converting an analogue detection value outputted from said potentiometer into a digital signal.
Claim 10
Dependent Claim 46 words
An error detecting mechanism for a servosystem as ser forth in claim 8, wherein said error preventing system includes a comparator for digitally comparing the relative rotary angle detection value outputted from said counter with the absolute rotary angle detection value outputted from said A/D converter.
Claim 11
Dependent Claim 48 words
An error detecting mechanism for a servosystem as set forth in claim 9, wherein said error preventing system includes an emergency stop control circuit for outputting an emergency stop command signal to said DC motor when a deviation value outputted from said comparator exceeds the preset tolerance value.
Claim 12
Dependent Claim 54 words
An error detecting mechanism for a servosystem as set forth in claim 10, wherein said error preventing system includes a brake for braking said DC motor and a contact for being `ON` operated in response to a command signal outputted from said emergency stop control circuit to supply a driving current to said brake.
Claim 13
Dependent Claim 103 words
An error detecting mechanism for a servosystem as set forth in claim 11, wherein said driving-controlling system includes a rotary angle commanding circuit for commanding a rotary angle of said DC motor, a comparator for comparing the relative rotary angle detection value from said counter with the desired rotary angle from said rotary angle commanding circuit, an D/A converter for converting a deviation value of the relative rotary angle detection value from the desired rotary angle outputted from said comparator into an analogue signal and a driver for driving said DC motor in accordance with the deviation value converted into an analogue signal.
Claim 14
Dependent Claim 47 words
An error detecting mechanism for a servosystem as set forth in claim 12, wherein said error preventing system includes a contact for being `OFF` operated in response to a command signal outputted from said emergency stop control circuit to cut off the current supplied to said driver.
Claim 15
Dependent Claim 191 words
An error detecting mechanism for a servosystem, comprising: a rotary angle detecting system including a rotary encoder connected to a rotary shaft of a DC motor for driving an arm of a industrial robot for detecting a relative rotary angle of said DC motor and a potentiometer for detecting an absolute rotary angle of said DC motor, said rotary encoder and said potentiometer being connected through a reduction gear to a shaft opposite to the drive shaft of said DC motor; a driving-controlling system for driving and controlling said DC motor in accordance with a deviation value of a rotary angle detection value of said DC motor from a desired rotary angle; and an error preventing system for preventing a malfunction of said driving-controlling system, said DC motor, said rotary encoder and said potentiometer being housed in one end of the same motor unit, said rotary angle detecting system including a counter adapted to be reset when the industrial robot is started in operation to count pulses outputted from said rotary encoder, and includes an A/D converter for connecting an analogue detection value outputted from said potentiometer into a digital signal.
Claim 16
Dependent Claim 191 words
An error detecting mechanism for a servosystem, comprising: a rotary angle detecting system including a rotary encoder connected to a rotary shaft of a DC motor for driving an arm of a industrial robot for detecting a relative rotary angle of said DC motor and a potentiometer for detecting an absolute rotary angle of said DC motor, said rotary encoder and said potentiometer being connected through a reduction gear to a shaft opposite to the drive shaft of said DC motor; a driving-controlling system for driving and controlling said DC motor in accordance with a deviation value of a rotary angle detection value of said DC motor from a desired rotary angle; and an error preventing system for preventing a malfunction of said driving-controlling system, said DC motor, said rotary encoder and said potentiometer being housed in one end of the same motor unit, said rotary angle detecting system including a counter adapted to be reset when the industrial robot is started in operation to count pulses outputted from said rotary encoder, and includes an A/D converter for connecting an analogue detection value outputted from said potentiometer into a digital signal.

References Cited (Backward Citations)

US3463979A Cited
US4207507A Cited
US4364002A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-06-17 1988-12-17 1989-06-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-06-17 1992-12-17 1993-06-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-06-17 1996-12-17 1997-06-18 $7700.00 Window Closed / Lapsed

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