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US4522969A Expired / Lapsed US ⏱️ 0.0 years remaining

Modified polyurethane liquid polymer compositions

Assignee: Arch Chemicals Inc
•
Filing: 1984-03-20
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Granted: 1985-06-11
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Expires: 2004-03-20
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Abstract

Abstract A novel, heat curable, liquid polymer composition is disclosed which comprises a modified polyurethane oligomer containing terminal ethylenic unsaturation, a free radical generating catalyst, and at least one additional component selected from a reinforcing agent and a filler. The cured composition demonstrates desirable impact properties and is particularly useful in automotive body constructions.

Inventors

  • 👤 James M. O'Connor
  • 👤 Donald L. Lickei
  • 👤 Michael L. Rosin

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 23:30
CPC Classifications
C; C08; C08G; C08G18/00; C08G18/06; C08G18/28; C08G18/67; C08G18/671; C08F; C08F299/00; C08F299/02; C08F299/06; C08F299/065; Y; Y10; Y10S; Y10S525/00; Y10S525/92

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 245 words
A process for preparing a polyurethane polymer product comprising mixing a polyurethane oligomer, a heat activated free radical generating catalyst, and at least one additional component selected from a reinforcing agent and a filler to a homogeneous blend, and then heating said mixture at a temperature adequate to activate said catalyst and cure said mixture, said polyurethane oligomer having an equivalent ratio of NCO to OH from about 0.8/1 to about 2/1 and being prepared by reacting (a) an organic polyisocyanate; (b) a polyol reactant comprising (i) a high functionality polyol having an average equivalent weight from about 75 to about 500 and an average functionality of at least about 3, said high functionality polyol being prepared by reacting an alkylene oxide, or a mixture of alkylene oxides, with a polyhydric initiator comprising a carbohydrate or a carbohydrate derivative, and (ii) a chain extender having an average equivalent weight from about 31 to about 4,000 and an average functionality of about 2, said chain extender being employed in an amount ranging from about 20 to about 1,500 parts by weight per 100 parts by weight of said high functionality polyol; and (c) an isocyanate reactive group-containing unsaturated monomer selected from the group consisting of (i) hydroxyalkyl acrylates, (ii) hydroxyalkyl methacrylates, (iii) hydroxyalkyl acrylamides, and (iv) mixtures thereof; and wherein there is employed an equivalent ratio of said isocyanate reactive group-containing unsaturated monomer to said polyol reactant in the range from about 0.6/1 to about 3/1.
Claim 2
Dependent Claim 245 words
A process for preparing a polyurethane polymer product comprising mixing a polyurethane oligomer, a heat activated free radical generating catalyst, and at least one additional component selected from a reinforcing agent and a filler to a homogeneous blend, and then heating said mixture at a temperature adequate to activate said catalyst and cure said mixture, said polyurethane oligomer having an equivalent ratio of NCO to OH from about 0.8/1 to about 2/1 and being prepared by reacting (a) an organic polyisocyanate; (b) a polyol reactant comprising (i) a high functionality polyol having an average equivalent weight from about 75 to about 500 and an average functionality of at least about 3, said high functionality polyol being prepared by reacting an alkylene oxide, or a mixture of alkylene oxides, with a polyhydric initiator comprising a carbohydrate or a carbohydrate derivative, and (ii) a chain extender having an average equivalent weight from about 31 to about 4,000 and an average functionality of about 2, said chain extender being employed in an amount ranging from about 20 to about 1,500 parts by weight per 100 parts by weight of said high functionality polyol; and (c) an isocyanate reactive group-containing unsaturated monomer selected from the group consisting of (i) hydroxyalkyl acrylates, (ii) hydroxyalkyl methacrylates, (iii) hydroxyalkyl acrylamides, and (iv) mixtures thereof; and wherein there is employed an equivalent ratio of said isocyanate reactive group-containing unsaturated monomer to said polyol reactant in the range from about 0.6/1 to about 3/1.
Claim 3
Dependent Claim 62 words
The process of claim 1, wherein: said high functionality polyol has an average equivalent weight of about 75 to about 350, said polyurethane oligomer has an equivalent ratio of NCO to OH from about 1/1 to about 1.2/1, and said equivalent ratio of said isocyanate reactive group-containing unsaturated monomer to said polyol is in the range from about 0.8/1 to about 2/1.
Claim 4
Dependent Claim 18 words
The process of claim 2, wherein said reaction is carried out in the presence of a copolymerizable solvent.
Claim 5
Dependent Claim 45 words
The process of claim 3, including adding to said mixture, per 100 parts by weight of said polyurethane oligomer, from about 100 to about 220 parts by weight of a filler and from about 60 to about 130 parts by weight of a reinforcing agent.
Claim 6
Dependent Claim 68 words
The process of claim 4, wherein said high functionality polyol has an average equivalent weight of about 90 to about 200 and an average functionality of about 3.3 to about 6 and is prepared by reacting a polyhydric initiator selected from mixtures of sucrose, dextrose or methyl glucoside and an aliphatic triol with an alkylene oxide selected from propylene oxide and mixtures of propylene oxide and ethylene oxide.
Claim 7
Dependent Claim 34 words
The process of claim 5, wherein said chain extending agent is selected from the group consisting of tripropylene glycol, polyether diols having an equivalent weight of about 100 to about 500, and mixtures thereof.
Claim 8
Dependent Claim 21 words
The process of claim 6, wherein said unsaturated monomer is selected from hydroxyethyl acrylate, hydroxypropyl acrylate, hydroxyethyl methacrylate, and mixtures thereof.
Claim 9
Dependent Claim 11 words
The process of claim 7, wherein said copolymerizable solvent is styrene.
Claim 10
Dependent Claim 17 words
The process of claim 8, wherein said heat activated free radical generating catalyst is a peroxide catalyst.
Claim 11
Dependent Claim 26 words
The process of claim 9, wherein said peroxide catalyst is selected from t-butyl perbenzoate, t-butyl peroctoate, and mixtures thereof, and said organic polyisocyanate is toluene diisocyanate.
Claim 12
Dependent Claim 15 words
The process of claim 10, wherein said reaction is accelerated by employing a urethane catalyst.
Claim 13
Dependent Claim 12 words
The polyurethane polymer product prepared according to the process of claim 1.
Claim 14
Dependent Claim 12 words
The polyurethane polymer product prepared according to the process of claim 2.
Claim 15
Dependent Claim 12 words
The polyurethane polymer product prepared according to the process of claim 3.
Claim 16
Dependent Claim 12 words
The polyurethane polymer product prepared according to the process of claim 4.
Claim 17
Dependent Claim 12 words
The polyurethane polymer product prepared according to the process of claim 7.
Claim 18
Dependent Claim 12 words
The polyurethane polymer product prepared according to the process of claim 11.

References Cited (Backward Citations)

US4439576A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-06-10 1988-12-10 1989-06-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-06-10 1992-12-10 1993-06-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-06-10 1996-12-10 1997-06-11 $7700.00 Window Closed / Lapsed

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